Modular Lounge Suspension With Tri-Cable Support and Adjustable Firmness

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Solution Overview

Problem

Existing suspension systems for furniture and similar applications lack versatility, flexibility, adjustability, and modularity, failing to provide optimal support and comfort.

Innovation Solution

A modular suspension system comprising a matrix mat and interchangeable modules with adjustable resistance, including mushroom cap, spider spring, web, and lighting modules, supported by a tri-cable suspension and U-Bow frame, allowing for customizable support and ergonomic design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional suspension system is used, then the structure is simple, but the versatility and adaptability are poor

Engineering Contradiction:
ImproveversatilityVSAvoidcomplexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The suspension system is divided into multiple independent modules (e.g., seat modules, backrest modules, armrest modules) that can be individually selected and configured. Each module contains its own suspension mechanism, allowing for customized combinations to achieve different support characteristics and functions without requiring a complete system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular architecture enables a single base structure to support multiple functions through interchangeable modules. The same frame and matrix mat can accommodate various module types (seating, reclining, storage, lighting) to serve different applications and user needs, maximizing the versatility of the overall system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a fixed support system is used, then the manufacturing is simple, but the adjustability and flexibility are limited

Engineering Contradiction:
ImproveadjustabilityVSAvoidease of manufacture
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The system incorporates adjustable suspension mechanisms within each module, allowing users to modify support characteristics (e.g., firmness, resistance) according to their needs. The modular design enables easy reconfiguration by swapping modules, providing dynamic adaptability while maintaining standardized manufacturing processes for each module type.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If a modular system with interchangeable modules is implemented, then the versatility and customization are improved, but the device complexity increases

Engineering Contradiction:
ImprovecustomizabilityVSAvoidmodularity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Modules are designed with nested components where smaller functional elements (e.g., suspension springs, cushions, electronic controls) are integrated within larger module structures. This nesting approach allows for complex functionality to be achieved through hierarchical organization, managing overall system complexity while maintaining high customizability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular system provides adjustable resistance and ergonomic support, enhancing comfort and versatility by allowing users to customize the firmness and functionality of the suspension according to their needs.

Implementation Method 1

a foam insert disposed within the interior of the upholstery cover

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

The modules may be capable of being displaced in more than one direction by an applied force

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The modular frame may further include a tri-cable suspension

Methodology Applied
Scientific EffectTension: Tension

Data Source

PatentUS9980571B2Multi layered modular support system for lounge and other applications
Publication Date: 2018.05.29 MOLENDA DONALD J
  • US9980571B2 patent drawing
  • US9980571B2 patent drawing
  • US9980571B2 patent drawing

AI summary

A lounge having a matrix mat and a plurality of modules capable of being inserted into the matrix mat. The lounge may include a frame configured as a rigid frame, a modular frame, and combinations thereof. The modular frame may further include a tri-cable suspension. The tri-cable suspension may be attached to a dilator retractor mechanism. The modules may be a mushroom cap module, a spider spring module, a web module, a lighting module, an electronics module, and combinations thereof.