Modular Luminaire Optical Cells with Configuring Element

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Solution Overview

Problem

Existing modular luminaire systems are over-engineered, complex, and lack versatility in accommodating a wide range of sizes, shapes, and designs, while also facing challenges in heat dissipation and aesthetics due to the concentrated heat output and bright appearance of LED light sources.

Innovation Solution

A modular luminaire system utilizing optical cells with a configuring element, such as a sheet or plate with apertures, to arrange and secure optical cells in a predefined pattern, allowing for flexible assembly and easy integration with LED sources, while providing a solution for heat dissipation through air gaps and optimal light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional incandescent and fluorescent lighting is used, then light distribution is achieved, but energy consumption is high and environmental impact is negative

Engineering Contradiction:
Improveenergy consumptionVSAvoidmanufacturing complexity
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The luminaire is divided into multiple discrete optical cells, each containing an LED module and optical elements. This modular segmentation allows for efficient LED-based lighting while simplifying manufacturing and assembly processes through standardized reusable components.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If LED light sources are used, then energy efficiency is improved, but heat dissipation becomes a key problem due to concentrated heat output

Engineering Contradiction:
Improveenergy efficiencyVSAvoidheat dissipation
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

By segmenting the luminaire into multiple optical cells with distributed LED modules, the heat generation is spread across multiple locations rather than concentrated in a single area, facilitating more effective heat dissipation through the luminaire structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces air gaps between optical cells and the mounting surface, utilizing the third dimension (vertical spacing) to create convection channels for heat removal, transforming a two-dimensional heat dissipation problem into a three-dimensional solution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Use of energy by moving object

If LED light sources are used, then energy efficiency is improved, but the blinding effect occurs due to small light-emitting area

Engineering Contradiction:
Improveenergy efficiencyVSAvoidblinding effect
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

Optical elements such as diffusers and lenses are introduced as intermediary components between the LED light source and the viewer. These intermediaries redistribute the concentrated light from the small LED emitting area into a broader, more comfortable light distribution that maintains efficiency while eliminating the blinding effect.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If modular optical cells are used, then versatility and flexibility are improved, but device complexity increases due to multiple discrete components

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidassembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The luminaire is segmented into standardized optical cells that can be independently manufactured and then assembled in various configurations. This segmentation increases versatility while managing complexity through standardization of the modular units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The optical cells are designed as universal modular units that can serve multiple functions and be arranged in different patterns to create various luminaire designs, reducing the need for multiple specialized components and simplifying the overall system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables simple, cost-effective, and versatile luminaire production across various configurations, improving heat management and reducing the blinding effect of LED light sources by dispersing light effectively, thus enhancing both functionality and aesthetics.

Implementation Method 1

an optical cell which includes means for receiving, collecting and redistributing light from a respective one of one or more light sources

Methodology Applied
Scientific EffectLight collection and redistribution: Lens

Implementation Method 2

a configuring element for accommodating the one or more optical cells in a predefined relative configuration or pattern, wherein the configuring element comprises a sheet or plate or film of material having one or more apertures therein

Methodology Applied
Scientific EffectPhysical positioning through apertures:

Data Source

PatentUS12140281B2Modular luminaires
Publication Date: 2024.11.12 IQS GRP SRO
  • US12140281B2 patent drawing
  • US12140281B2 patent drawing
  • US12140281B2 patent drawing

AI summary

An arrangement (1) for forming into a luminaire, the arrangement (1) comprising: one or more optical cells (10) each including means for receiving, collecting and redistributing light from a respective one of one or more light sources (32), e.g. LEDs; and a configuring element (20) for accommodating the one or more optical cells (10) in a predefined relative configuration or pattern; wherein the configuring element (20) comprises a sheet or plate or film of material having one or more apertures (22) therein in the said predefined relative configuration or pattern, each aperture (22) being for receiving therein a respective one of the said cells (10).