Modular Pump Manifold Assembly With Pivoting Crane Connection Blocks
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Solution Overview
Problem
Pump manifolds are expensive, complex, heavy, difficult to transport, and challenging to install and maintain, requiring significant time and personnel for connection to pumps.
Innovation Solution
A pump manifold system comprising connection blocks, conduits, and a crane system with a pivotable crane and clamp assembly, allowing for easy assembly and disassembly, reduced weight, and simplified installation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Weight of moving object
If traditional pump manifolds are used, then structural integrity and functionality are maintained, but weight, cost, and complexity increase significantly
Solution Approach 1:
The pump manifold is divided into multiple connection blocks that can be independently positioned and connected via conduits. Each connection block can be handled separately by the crane system, reducing the weight burden on any single component and enabling modular assembly that maintains structural integrity through standardized flange connections.
2Ease of operation
If traditional pump manifolds are used, then structural integrity is maintained, but ease of operation deteriorates due to difficult installation and maintenance
Solution Approach 1:
The system enables dynamic reconfiguration of pump connections by allowing the crane to move connection blocks and adjust conduit positions. Connection blocks can be quickly disconnected and reconnected to different pumps through standardized flange interfaces, transforming a static, complex manifold into a dynamic, easily reconfigurable system.
3Productivity
If traditional pump manifolds are used, then structural integrity is maintained, but productivity decreases due to lengthy connection time
Solution Approach 1:
Connection blocks are pre-positioned near the pump manifold area using the crane system before actual connection is needed. This preliminary positioning reduces the time required for final connection operations, as components are already in proximity and ready for quick attachment to pumps when required.
4Ease of operation
If traditional pump manifolds are used, then structural integrity is maintained, but ease of operation worsens due to difficult transport
Solution Approach 1:
The heavy pump manifold structure is segmented into multiple lighter connection blocks that can be transported separately. Each connection block can be handled by standard lifting equipment and positioned independently, eliminating the need to transport and maneuver a single heavy, monolithic manifold structure.
Data Source
AI summary
Aspects of the present disclosure relate to crane systems and pump manifold systems, and related methods, for pumping operations (such as frac operations). In one or more embodiments, a pump manifold system includes a plurality of connection blocks, a plurality of conduits coupled between the plurality of connection blocks, and a crane system. The crane system includes a base, and a first crane coupled to the base and configured to extend relative to a first side of the at least one conduit. The first crane is pivotable relative to the at least one conduit.