Modular Manifold Assembly for Reconfigurable Data Center Cooling
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Solution Overview
Problem
Existing manifold systems for data centers are inefficient due to the need for multiple SKU's and ports to accommodate varying server and cabinet configurations, leading to excess ports, inventory management issues, and potential flow distribution imbalances.
Innovation Solution
A modular manifold system comprising interchangeable modular manifold bodies with adjustable configurations, including end ports and valve ports, that can be coupled via an attachment assembly to accommodate different rack configurations, minimize excess ports, and facilitate easy reconfiguration.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple different manifold SKUs are used to accommodate varying server and cabinet configurations, then adaptability to different configurations is improved, but device complexity and inventory management difficulty increase
Solution Approach 1:
The manifold system is divided into modular segments that can be independently configured. Each manifold body can be adapted by adding or removing port assemblies, allowing a single base SKU to serve multiple configuration needs rather than requiring separate SKUs for each configuration.
Solution Approach 2:
The manifold system incorporates adjustable and reconfigurable port assemblies that can be dynamically added, removed, or repositioned. This dynamic capability allows the same manifold body to adapt to different server and cabinet configurations without requiring multiple static SKUs.
2Adaptability or versatility
If several ports are plugged to cover all deployment possibilities, then adaptability is improved, but fluid flow distribution balance deteriorates due to excess ports
Solution Approach 1:
Instead of having all ports permanently installed and plugged, the system allows for selective installation of only the ports needed for the current configuration. Excess ports can be removed or left unplugged, preventing flow distribution imbalances while maintaining adaptability for future reconfigurations.
Solution Approach 2:
The manifold system enables local customization of port configurations based on specific deployment needs. Each port assembly can be independently installed or removed, allowing the fluid distribution network to be optimized for the actual number of servers and cabinets in use, rather than being constrained by a fixed maximum configuration.
3Adaptability or versatility
If multiple different manifold SKUs are maintained in inventory, then adaptability to different configurations is improved, but inventory management complexity and cost increase
Solution Approach 1:
The manifold system is designed with universal mounting interfaces and standardized port assemblies that can be used across different configurations. A single base manifold SKU can support multiple server and cabinet configurations through the addition or removal of standardized port modules, eliminating the need to maintain multiple specialized SKUs in inventory.
Data Source
AI summary
A modular manifold system is disclosed. The system includes a first manifold body and a second manifold body configured to couple to the first manifold body via an attachment assembly. Each manifold body includes at least one end port to fluidly communicate with an interior cavity of each manifold body, where each manifold body includes an inlet end port and an outlet end port to transfer a fluid through the respective interior cavity. At least one of the first modular body or the second manifold body includes a valve port in fluid communication with the interior cavity of a respective modular manifold body. The system further includes a hose assembly coupled to one of the first manifold body or the second manifold body via the attachment assembly.