Multi layered modular support system for lounge and other applications
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Solution Overview
Problem
Existing suspension systems lack versatility, flexibility, adjustability, and modularity, making them unsuitable for various applications including furniture and transportation.
Innovation Solution
A modular suspension system comprising a matrix mat and interchangeable modules with adjustable resistance, featuring tri-cable suspension, U-Bow suspension, and modules like mushroom cap, spider spring, and web modules, which can be customized with different materials and components for specific functions and ergonomic designs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional suspension systems are used, then structural simplicity is maintained, but versatility and adaptability are reduced
Solution Approach 1:
The suspension system is divided into multiple independent modules (mushroom cap module, spider spring module, web module, lighting module, electronics module) that can be individually selected and combined. Each module contains specific suspension components (springs, cables, foams) that can be customized, allowing the system to adapt to different applications while maintaining manageable complexity through standardized module interfaces.
Solution Approach 2:
The patent creates a universal module interface that can accommodate various module types (mushroom cap, spider spring, web, lighting, electronics) within a single suspension system framework. This universal interface allows one base system to serve multiple functions across different applications (furniture, transportation, medical) by simply changing the module configuration, thereby achieving versatility without proportionally increasing overall system complexity.
2Adaptability or versatility
If fixed suspension systems are used, then manufacturing simplicity is maintained, but adjustability and flexibility are reduced
Solution Approach 1:
The suspension system transitions from fixed to dynamic adjustability through modules with variable resistance characteristics. The mushroom cap module includes adjustable resistance mechanisms, the spider spring module offers varying spring rates, and the web module provides tunable cable tension. These dynamic elements allow the system to be manufactured in standardized configurations while enabling post-manufacturing adjustment to meet specific application requirements.
Solution Approach 2:
The patent incorporates multiple parameters that can be changed to achieve adjustability: resistance levels in mushroom cap modules, spring rates in spider spring modules, cable tensions in web modules, and module positioning within the matrix mat. These parameter changes are achieved through standardized adjustment mechanisms that maintain manufacturing simplicity while providing extensive customization capability for different load requirements and application scenarios.
3Adaptability or versatility
If basic suspension components are used, then cost-effectiveness is maintained, but functional features and user comfort are reduced
Solution Approach 1:
The patent merges multiple functional features into integrated module assemblies. For example, the mushroom cap module combines suspension springs, resistance adjustment mechanisms, and upholstery integration into a single unit. The spider spring module integrates multiple spring elements with a common mounting structure. The web module combines cable suspension with structural support elements. This merging reduces the total quantity of separate components needed while providing diverse functional features including suspension, adjustment, support, and customization capabilities.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The modular system provides adjustable and customizable support, enhancing versatility and user comfort by allowing resistance adjustment and integration of features like lighting and therapeutic components, while maintaining ergonomic advantages.
Implementation Method 1
The modules may further include an upholstery cover and a foam insert disposed within the interior of the upholstery cover
Implementation Method 2
The modular frame may further include a tri-cable suspension
Implementation Method 3
The frame may be configured as a rigid frame, a modular frame, and combinations thereof. As used herein a frame is any apparatus that is capable of suspending the matrix mat
Data Source
AI summary
A lounge having a matrix mat and a plurality of modules capable of being inserted into the matrix mat. The lounge may include a frame configured as a rigid frame, a modular frame, and combinations thereof. The modular frame may further include a tri-cable suspension. The tri-cable suspension may be attached to a dilator retractor mechanism. The modules may be a mushroom cap module, a spider spring module, a web module, a lighting module, an electronics module, and combinations thereof.