Modular Media Wall Frame Design for Rapid Assembly and Reconfiguration

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Solution Overview

Problem

Existing media walls are expensive and time-consuming to construct and install, requiring substantial frameworks and extensive on-site adjustments, which limits their widespread availability and flexibility.

Innovation Solution

A media wall design featuring a vertical frame anchored to the floor, wall, or ceiling, with interchangeable decorative and display panels supported by lightweight cross members, allowing for easy assembly and minimal fixing, using magnetic fixings for quick panel attachment and detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a substantial framework is constructed to house display units and electronic equipment, then the media wall achieves structural stability and aesthetic appearance, but the construction cost and time increase significantly

Engineering Contradiction:
Improvestructural stabilityVSAvoidconstruction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The media wall is divided into modular sections with standardized components. The frame comprises reusable uprights and cross members that can be assembled in different configurations, eliminating the need to construct entire custom frameworks for each installation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame components (uprights and cross members) are designed and prepared in advance as standardized elements. This preliminary design allows for rapid on-site assembly without extensive custom fabrication, reducing construction time while maintaining structural integrity.

Inventive Principle:
Principle #10Preliminary action

2Strength

If a heavy metal framework of significant depth is used to accommodate display units and electronic equipment, then the media wall achieves structural support capability, but the device complexity and installation difficulty increase

Engineering Contradiction:
Improvestructural support capabilityVSAvoidframework complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The framework is segmented into lightweight uprights and cross members that form a modular structure. This segmentation reduces the overall weight and complexity compared to a solid heavy metal framework, while maintaining sufficient support capability through the distributed modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The uprights and cross members are designed as universal components that can serve multiple functions: providing structural support, defining panel positions, and facilitating assembly. This multi-functionality reduces the need for specialized heavy components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of repair

If the media wall is spaced away from the wall to provide access to electronic components, then serviceability is improved, but the space requirement and aesthetic integration worsen

Engineering Contradiction:
ImproveserviceabilityVSAvoidspace requirement
Core Design Contradiction:
Ease of repairVSArea of stationary object

Solution Approach 1:

The modular panel design allows individual sections to be independently accessed and serviced. Panels can be removed or adjusted without requiring access to the entire wall structure, maintaining serviceability while minimizing the space needed for maintenance activities.

Inventive Principle:
Principle #1Segmentation

4Shape

If custom components are cut and adjusted to specific room requirements, then the media wall achieves precise fit and aesthetic appearance, but the manufacturing time and cost increase

Engineering Contradiction:
Improveprecise fitVSAvoidmanufacturing time
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

Standardized uprights and cross members are designed to accommodate various panel sizes and configurations through universal connection points. This universality allows the same components to fit different room requirements without custom fabrication, achieving precise fit while reducing manufacturing time.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The modular design allows adjustment of the media wall configuration by changing the arrangement and number of standardized components rather than custom-cutting each piece. Parameters such as width, height, and panel positions can be modified by reconfiguring the same set of components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and cost-effective installation with minimal disruption, flexibility in design, and easy relocation, while maintaining an aesthetically pleasing appearance.

Implementation Method 1

using magnetic fixings for quick panel attachment and detachment

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS10636334B2Media wall
Publication Date: 2020.04.28 CCOMM GRP LTD
  • US10636334B2 patent drawing
  • US10636334B2 patent drawing
  • US10636334B2 patent drawing

AI summary

According to the present invention there is provided a media wall comprising a vertical frame arranged to be anchored to one or more of a floor, wall or ceiling, one or more display panels and a plurality of decorative panels, wherein the frame comprises a plurality of uprights and a plurality of display panel cross members suspended by the uprights, by which the one or more display panels are supported and a plurality of decorative panel cross members suspended form the uprights, by which the plurality of display panels are supported, wherein the decorative panel cross members are of a different type to the display panel cross members. The invention provides a media wall which can be relatively easily and inexpensively tailored and assembled to a customer's specific requirements and permits the media wall to be easily disassembled, possibly reconfigured and reassembled either at the same or a different location.