Modular Microgrid Unit Managing Generator Efficiency

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Solution Overview

Problem

Conventional microgrid systems face inefficiencies due to continuous generator operation outside ideal ranges, decreased generator efficiency with renewable power integration, inability to accommodate multiple AC frequencies, and downtime issues with battery charging and power switching.

Innovation Solution

A modular microgrid unit that manages power transfer between various sources and loads, prioritizes generator power, and dynamically switches between power sources to maintain efficiency and consistency, allowing for multiple AC frequencies and renewable energy integration while minimizing downtime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If generators run continuously to provide power, then power supply reliability is improved, but generator efficiency deteriorates due to operation outside ideal efficiency range

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidgenerator efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system implements periodic action by cycling generators on and off based on power demand and efficiency criteria. Instead of continuous operation, generators are activated only when needed and when operating within efficient parameters, allowing the system to maintain reliability through scheduled generator cycles while avoiding continuous inefficient operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system applies dynamics by making generator operation flexible and adaptive rather than static. The controller dynamically adjusts which generators are active based on real-time conditions including power demand, generator efficiency ranges, and state of charge levels, allowing the system to optimize between reliability and efficiency continuously.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If battery is used to store energy from renewable sources, then energy storage capability is improved, but system reliability deteriorates due to downtime when battery charge is insufficient

Engineering Contradiction:
Improveenergy storage capacityVSAvoidpower supply continuity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The system merges multiple power sources (generators and renewable energy systems with storage) into a hybrid configuration. By combining these sources and using intelligent control to coordinate them, the system achieves both energy storage capability and continuous reliable power supply, as generators can supplement when storage is insufficient without causing downtime.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system implements feedback control by continuously monitoring battery state of charge and adjusting power distribution accordingly. When storage charge drops below thresholds, the controller provides feedback to activate generators or adjust loads, preventing downtime while maintaining optimal use of stored energy. This closed-loop control ensures reliability is maintained as storage capacity is utilized.

Inventive Principle:
Principle #23Feedback

3Device complexity

If conventional systems are configured to accept single frequency AC power, then system simplicity is improved, but adaptability deteriorates due to inability to accommodate different frequency generators

Engineering Contradiction:
Improvesystem configuration simplicityVSAvoidfrequency compatibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system achieves universality by incorporating power conversion equipment that can handle multiple AC frequencies. The converters and controllers are designed to accept power from generators operating at different frequencies and convert them to a standardized output, allowing the system to accommodate various frequency sources without requiring separate configurations for each frequency type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10439429B2Modular microgrid unit and method of use
Publication Date: 2019.10.08 CORITECH SRVICES
  • US10439429B2 patent drawing
  • US10439429B2 patent drawing
  • US10439429B2 patent drawing

AI summary

A method for controlling a stand-alone modular microgrid unit, including: detecting connection between the microgrid unit and a first power source having a first capacity and a second power source having a second capacity larger than the first capacity; detecting a power demand of a load connected to the microgrid unit; in response to a total power demand from loads electrically connected to the microgrid unit falling below the first capacity, controlling the first power source to operate in a power supply mode and supplying power to the load; in response to the total power demand exceeding the first capacity, disconnecting the load from the microgrid unit, controlling the second power source to operate in a power supply mode, and in response to the second power source producing a threshold amount of power, electrically connecting the load to the microgrid unit and supplying power to the load.