Modular Motorcycle Tool Kit with Interchangeable Drivers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Traditional hand wrenches are not designed for compactness or lightness, leading to space and leverage issues when servicing motorcycles, and existing tool sets are bulky and heavy, failing to provide adequate reach and torque in confined spaces.

Innovation Solution

A modular motorcycle tool kit with interchangeable drivers and tool heads, including a third driver for extension, providing leverage and torque, and a compact storage system, allowing for various wrench sizes and configurations to accommodate nuts and bolts at opposing ends, and incorporating a magnetic retention system for ease of use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If traditional hand wrenches are used, then wrenching function is provided, but compactness and lightness are not achieved

Engineering Contradiction:
Improvetool kit sizeVSAvoidleverage and reach
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The tool kit is divided into modular components: a compact storage case containing interchangeable drivers and bit holders, allowing the tool to be segmented into small parts for storage and reassembled into a functional wrench with extended leverage when needed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wrench configuration is made dynamic and adjustable through interchangeable drivers and bit holders that can be swapped based on the specific fastening task, allowing the tool to adapt its leverage and reach characteristics rather than being fixed

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a full set of wrenches is carried, then most wrench needs are addressed, but additional weight and bulk are added

Engineering Contradiction:
Improvewrench size coverageVSAvoidtool kit weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

A single driver handle can accept multiple interchangeable drivers and bit holders of different sizes and types (flathead, Phillips, hex, Torx, etc.), making one tool perform the function of multiple traditional wrenches, thereby reducing weight while maintaining versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The interchangeable drivers and bit holders are designed to nest within the compact storage case, with smaller components fitting inside larger ones, maximizing space utilization and reducing the overall volume and weight of the tool kit

Inventive Principle:
Principle #7Nested doll (Nesting)

3Volume of moving object

If fixed length wrenches are chosen for storage, then storage space is reduced, but leverage and reach options are limited

Engineering Contradiction:
Improvestorage spaceVSAvoidwrench length
Core Design Contradiction:
Volume of moving objectVSLength of moving object

Solution Approach 1:

The wrench is segmented into a handle portion and interchangeable drivers of varying lengths, allowing the user to store only the compact handle while having access to multiple driver lengths when needed, thus separating storage volume from operational length requirements

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If traditional combination wrenches are used, then both boxed and open configurations are available, but twice the number of wrenches are needed for nuts and bolts

Engineering Contradiction:
Improvewrench configuration optionsVSAvoidnumber of wrenches
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

A single driver handle can accommodate both boxed-end and open-end driver configurations through interchangeable attachments, allowing one tool to perform the function of two separate wrenches, thereby reducing the total quantity of tools needed while maintaining all necessary configuration options

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular tool kit offers compact storage, increased leverage, and torque capabilities while being lightweight, allowing for efficient servicing and repair in tight spaces without the need for multiple wrenches, addressing the limitations of traditional tools.

Implementation Method 1

incorporating a magnetic retention system for ease of use

Methodology Applied
Scientific EffectMagnetic retention: Magnetism

Data Source

PatentUS10723003B2Modular motorcycle tool kit
Publication Date: 2020.07.28 EAST GORDON H
  • US10723003B2 patent drawing
  • US10723003B2 patent drawing
  • US10723003B2 patent drawing

AI summary

A modular motorcycle tool kit comprising multiple tool drivers and a plurality of attachable tool components said kit being configured to address most motorcycle repair or service needs. Three drivers include apertures and special step-key shank slots to engage and receive a plurality of tool insert bits and fastener tool heads. The fastener tool heads are coupled to unique step-key shanks which are stronger, more robust, and less expensive to manufacture than comparative fastener tool head shanks. The drivers can be used separately or in conjunction with one another depending on the need of the user. The modular motorcycle tool kit is specifically designed and configured to be an invaluable modular motorcycle tool and at the same time occupy very little space on the motorcycle.