Modular Network System for Lawnmower Wiring Complexity

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Solution Overview

Problem

Existing utility vehicle propulsion systems, such as zero turn radius lawnmowers, face challenges in energy efficiency and complexity in wiring multiple electrical components, leading to cumbersome wiring harnesses and inflexibility in accommodating new electronic components.

Innovation Solution

A network system that inter-operatively couples electronic components using processors with ports, allowing direct communication and power transfer between components without the need for a separate controller, simplifying wiring and enabling flexibility for added components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hard wiring with conductors is used to couple electrical components, then reliability and cost-effectiveness are improved, but wiring complexity and installation difficulty increase

Engineering Contradiction:
ImprovereliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the wiring system into modular segments where each electrical component has standardized ports. Conductors are segmented into manageable sections that can be independently routed and connected, reducing overall wiring complexity while maintaining reliability through modular assembly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements universal standardized ports that can accommodate multiple types of electrical connections and component configurations. This multi-functional interface allows different components to be interconnected using the same connector type, significantly reducing wiring complexity and installation difficulty while maintaining system reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a large number of wires are used to connect multiple components, then communication and power delivery between components are ensured, but wiring harness size and installation complexity increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The communication and power networks are segmented into hierarchical levels with main backbone connections and local branch connections. This allows installation to proceed in manageable stages, improving ease of operation while ensuring reliable communication through structured network architecture

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces standardized connector interfaces as intermediaries between components and wiring systems. These intermediaries simplify the connection process, making installation easier while ensuring reliable electrical and communication connections through standardized contact interfaces

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If traditional wired control systems are used, then power and communication are reliably transmitted, but system flexibility and adaptability to new components are reduced

Engineering Contradiction:
Improvepower transmission reliabilityVSAvoidsystem adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements universal standardized ports that can accommodate multiple component types and configurations. This allows the system to easily adapt to new components while maintaining reliable power and communication transmission through consistent interface standards

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The wiring system is designed with dynamic configurability, allowing connections to be easily added, removed, or reconfigured. This dynamic approach enables system adaptability to new components while maintaining reliable transmissions through standardized reconnectable interfaces

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9980434B1Network for placing a plurality of lawnmower components in operative communication
Publication Date: 2018.05.29 HYDRO GEAR LP
  • US9980434B1 patent drawing
  • US9980434B1 patent drawing
  • US9980434B1 patent drawing

AI summary

A network system is disclosed for use on a utility vehicle to connect multiple electronic components, such as input devices such as joysticks or similar mechanisms, motor controllers, sensors, switches, gauges and the like. The network system provides flexibility in the manner and order in which each of the components are connected while permitting each component to communicate with certain other components even when such components are not directly linked together.