Modular Nuclear Water Purification System

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Solution Overview

Problem

Contaminants in water at nuclear power plants, such as PWR, BWR, and CANDU, cause clarity issues, increase radiation exposure, and reduce equipment reliability, making maintenance and waste management challenging.

Innovation Solution

A modular water purification system comprising interconnected modules, including a pump module, FOSAR module, particulate filtration module, demineralization module, degasification module, and cross-flow filtration module, designed to efficiently remove contaminants like activated corrosion products, silica, gases, and particulates, while managing radioactive waste effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional water purification systems are used in nuclear power plants, then contaminants can be removed from water, but the systems are complex, difficult to handle and store, and challenge radioactive waste management

Engineering Contradiction:
Improvewater purification effectivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The purification system is divided into separate modular components (pump module, FOSAR module, filtration modules, demineralization modules, degasification modules) that can be independently handled, stored, and assembled. Each module performs a specific purification function, allowing the complex purification task to be distributed across manageable units that fit within standard fuel pool racks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular purification system is designed to be universally applicable across different nuclear power plant configurations and purification needs. The same basic module types can be combined in various arrangements to address different contaminant types and purification requirements, making the system adaptable to PWR, BWR, and CANDU reactors as well as different spent fuel pool configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If traditional purification equipment is used, then water contamination can be addressed, but it increases radiation exposure to workers during maintenance activities

Engineering Contradiction:
Improvecontaminant removal capabilityVSAvoidradiation exposure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

By segmenting the purification system into separate modules, workers can perform maintenance on individual modules rather than dealing with large complex systems. Modules can be removed, serviced, and replaced with minimal worker intervention in high-radiation areas, reducing cumulative radiation exposure during maintenance activities.

Inventive Principle:
Principle #1Segmentation

3Reliability

If conventional purification systems are deployed, then water quality can be improved, but equipment reliability decreases due to foreign objects and contamination

Engineering Contradiction:
Improvewater qualityVSAvoidequipment design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses multiple specialized filtration modules (FOSAR for large particles, particulate filtration for smaller particles) rather than a single complex filtration system. This segmented approach improves foreign object removal effectiveness while keeping each module's internal design relatively simple and standardized.

Inventive Principle:
Principle #1Segmentation

4Ease of operation

If modular purification modules are used, then the system becomes easier to handle and store, but requires multiple interconnected components

Engineering Contradiction:
Improvehandling and storage convenienceVSAvoidnumber of modules
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system is segmented into standardized modules that can be individually handled and stored in fuel pool racks when not in use. This segmentation improves operability by allowing modules to be moved and assembled using existing fuel handling equipment, reducing the need for specialized heavy lifting equipment and simplifying logistics.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces radiation exposure, improves water clarity and equipment reliability, and enhances safety by effectively removing contaminants, thereby simplifying maintenance and waste management in nuclear power plants.

Implementation Method 1

a FOSAR module configured to trap objects larger than 2.5 mm in diameter in a receptacle of the FOSAR module

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Implementation Method 2

a particulate filtration module with filter media that is configured to trap particulates from a flow of fluid through the particulate filtration module

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

an electrocoagulation module configured to be positioned upstream from the particulate filtration module so as to coagulate contaminants flowing through the electrocoagulation module before reaching the particulate filtration module

Methodology Applied
Scientific EffectCoagulation: Coagulation

Implementation Method 4

a demineralization module that includes resin and is configured to trap ionic corrosion products from a flow of fluid through the demineralization module

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Implementation Method 5

a cross-flow filtration module that is configured to separate a fluid flow through the cross-flow filtration module into (1) a relatively cleaner flow of water that exits the cross-flow filtration module via a first outlet, and (2) a relatively dirtier flow that exits the cross-flow filtration module via a second outlet

Methodology Applied
Scientific EffectCross-flow filtration: Filter (physical)

Data Source

PatentUS11198630B2Modular water purification system for nuclear power plants
Publication Date: 2021.12.14 DOMINION ENGINEERING INC
  • US11198630B2 patent drawing
  • US11198630B2 patent drawing
  • US11198630B2 patent drawing

AI summary

A modular water purification system for a nuclear power plant includes a plurality of modules that may be selectively connected together directly or through the use of intermediary adapters in a plurality of arrangements. The modules may include a pump module, a FOSAR module, a particulate filtration module, a cross-flow filtration module, a degasification module, and/or a demineralization module, among other possible modules. The modules may have common interfaces so that they can be interconnected (directly or through intermediary adapters) in a variety of configurations for different purposes within the context of the nuclear power plant (e.g., filtering pool water; collecting large objects via vacuuming). Various modules may have form factors and/or mounting structures that are similar enough to the fuel assemblies of the plant that (1) the plant's fuel assembly handling equipment can grab, move, and reposition the modules, and/or (2) the modules may be stored in the fuel pool's storage rack.