Modular Optical Head With Magnetic Controls for Rapid Aiming Adjustment

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Solution Overview

Problem

Existing weapon-mounted illumination and aiming systems lack intuitive and simple controls for rapid adjustment to target position and environmental conditions, are cumbersome in size and shape, and do not provide sufficient customization or ergonomic features.

Innovation Solution

A modular, customizable, and ergonomic illumination and aiming apparatus with interchangeable components, including optical and power units, that allows for quick adjustments through magnetic switches and Hall-effect sensors, and includes a compact optical assembly with VCSEL arrays for different illumination modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If prior art illumination and aiming systems are made adjustable to different distance and illumination settings, then the adaptability to different engagement scenarios is improved, but the device complexity and control intuitiveness worsen

Engineering Contradiction:
Improveadaptability to different engagement scenariosVSAvoidcontrol complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The apparatus provides dynamic adjustment capabilities through magnetic switches and Hall-effect sensors that allow users to rapidly change illumination intensity and aiming laser settings in response to changing target positions and environmental conditions, making the system adaptable without requiring complex manual reconfiguration

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates automatic features such as the illumination direction adjustment mechanism that maintains accurate illumination without requiring manual intervention, and the modular design that allows automatic recognition of attached components, reducing the operational burden on the user

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If prior art systems are made adjustable with multiple settings, then the versatility for different situations is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improveversatility for different situationsVSAvoidease of operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The magnetic switch and Hall-effect sensor system enables dynamic, one-handed operation where users can rapidly adjust illumination and aiming settings without removing gloves or taking hands off the weapon, maintaining ease of operation while providing versatile adjustment capabilities

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces complex mechanical adjustment mechanisms with magnetic and electromagnetic sensing systems that detect switch positions and translate them into appropriate illumination and aiming settings, simplifying the user interface while maintaining operational versatility

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If the illumination direction is made adjustable, then the accuracy of illumination targeting is improved, but the device stability worsens

Engineering Contradiction:
Improveillumination direction accuracyVSAvoiddevice stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The illumination direction adjustment is achieved through segmented, discrete adjustment positions rather than continuous movement, allowing the illumination axis to be accurately directed at different angles while maintaining stable, locked positions at each setting

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary adjustment mechanism that couples the user's adjustment input to the illumination axis orientation through a stable transmission system, allowing accurate direction changes while isolating the main apparatus body from destabilizing forces

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If modular components are added for customization, then the adaptability to user preferences is improved, but the device complexity increases

Engineering Contradiction:
Improvecustomization capabilityVSAvoidmodular system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The apparatus is divided into modular functional components including the illumination module, aiming laser module, power source, and control electronics that can be independently selected and attached, allowing users to customize the system to their specific needs while keeping each individual module relatively simple

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular components are designed with universal interfaces and standardized mounting mechanisms that allow the same basic modules to serve multiple functions and be interchangeable across different configurations, reducing the number of unique parts needed while providing extensive customization options

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and accurate adjustment of illumination and aiming functions without altering the firing grip, provides intuitive operation, and ensures accuracy and repeatability, while being adaptable to various environments and user preferences.

Implementation Method 1

the lens cap in combination with a magnetic switch positioned within the optical head, may control the operation mode of the illumination and aiming apparatus

Methodology Applied
Scientific EffectMagnetic switch: Magnetism

Implementation Method 2

a Hall-effect sensor may be provided in the body of the optical head

Methodology Applied
Scientific EffectHall-effect: Hall Effect

Implementation Method 3

includes a compact optical assembly with VCSEL arrays for different illumination modes

Methodology Applied
Scientific EffectVCSEL (Vertical-Cavity Surface-Emitting Laser): Laser

Data Source

PatentUS20250347496A1Modular illumination and aiming apparatus
Publication Date: 2025.11.13 MEYERS BE & CO INC
  • US20250347496A1 patent drawing
  • US20250347496A1 patent drawing
  • US20250347496A1 patent drawing

AI summary

A modular illumination and aiming apparatus, an example of which includes an optical head module, mounting module, and an end cap module. The modular illumination and aiming apparatus is configured to be quickly and intuitively adjusted by a user in response to changing target and environmental conditions. The modular illumination and aiming apparatus is configured to be ergonomically supportive such that a user may maintain a consistent firing grip while activating the illumination and aiming functions. The optical head module is configured to allow the user to change radiation types by adjusting an end cap. The alignment mechanism in the optical head module for the radiation source and optics is configured to provide a robust and zero-play optical mount in order to resist recoil and general physical shock.