Modular Optical Interface Cards for Antenna System Assembly

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Solution Overview

Problem

Existing distributed antenna system equipment housings are difficult to assemble and upgrade in the field, and they lack compatibility with expansion of picocells, making it challenging to support an increased number or type of remote antenna units efficiently.

Innovation Solution

The development of modular optical interface cards and assemblies with printed circuit boards, optical sub-assemblies, and a communications equipment enclosure that includes a fan for air cooling, along with alignment features such as locating tabs and slots, allows for easy assembly and alignment of components, enabling flexible expansion and upgrade of the distributed antenna system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional distributed antenna system equipment housings are used, then the system can provide basic RF signal distribution, but the equipment is difficult to assemble and upgrade in the field

Engineering Contradiction:
Improveease of assemblyVSAvoidassembly complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The equipment housing is divided into modular components including removable panels, interchangeable cards, and separable assemblies. The housing includes front and rear panels that can be removed to access internal components, and cards can be independently installed or replaced without disassembling the entire unit, enabling field assembly and upgrades.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The housing incorporates movable and reconfigurable elements such as removable panels and interchangeable cards that can be dynamically added, removed, or reconfigured in the field. This dynamic design allows the system to be adapted to different configurations without requiring complete disassembly or specialized assembly tools.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If traditional equipment housings are used, then the system can support initial picocell coverage, but they lack compatibility with expansion of picocells to support increased numbers of remote antenna units

Engineering Contradiction:
ImprovescalabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The housing is designed with universal mounting structures, standardized card slots, and interchangeable components that can accommodate different types and numbers of remote antenna units. The same housing structure supports various configurations of picocells, allowing the system to scale from initial deployment to expanded coverage without requiring different housing designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The modular card design allows multiple functional units to be nested within the single housing structure. Additional cards can be inserted into available slots, and cards can be stacked or arranged in different configurations to support increased numbers of remote antenna units while maintaining a compact form factor.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If modular optical interface cards with alignment features are used, then easy assembly and alignment is achieved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveease of alignmentVSAvoidalignment feature precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The alignment features including locating tabs and slots are designed to self-align components during assembly. The tabs fit into corresponding slots with built-in tolerance compensation, automatically positioning optical interface cards, optical sub-assemblies, and other components in the correct locations without requiring manual measurement or adjustment, thereby reducing the need for high manufacturing precision.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The alignment features incorporate built-in tolerance buffers and compensation mechanisms that absorb manufacturing variations. The locating tabs and slots are designed with dimensional tolerances that accommodate normal manufacturing variations, preventing misalignment issues before they occur and ensuring proper component positioning even when manufacturing precision varies within acceptable ranges.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution facilitates easy assembly and upgrade of distributed antenna system equipment in the field, supports increased numbers of remote antenna units, and ensures proper signal integrity and cooling, enhancing the system's scalability and performance.

Implementation Method 1

at least one fan configured to move air across the plurality of communications components housed in the communications equipment enclosure

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS8992099B2Optical interface cards, assemblies, and related methods, suited for installation and use in antenna system equipment
Publication Date: 2015.03.31 ANI ACQUISITION SUB LLC
  • US8992099B2 patent drawing
  • US8992099B2 patent drawing
  • US8992099B2 patent drawing

AI summary

Optical interface cards, assemblies, and related methods, which may be suited for installation and use in antenna system equipment, are disclosed. In certain embodiments, an optical interface card (OIC) comprising a printed circuit board (PCB) having at least one optical sub-assembly (OSA) mounted to at least one first opening end of the PCB and extending into at least one opening and related methods are disclosed. In other embodiments, optical interface assemblies comprised of two OICs mounted together are disclosed. In other embodiments, a communications equipment enclosure including at least one fan configured to draw in air from a first side of the communications equipment enclosure into a lower plenum and across a plurality of communications components into an upper plenum to provide air cooling are disclosed. In another embodiment, a modular distributed antenna system assembly is disclosed.