Modular Organic Radiation Device with Flexible Contact Bridges

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Solution Overview

Problem

Current radiation-emitting organic components are limited in size due to production machinery design and the challenge of maintaining a constant current density for large-area devices.

Innovation Solution

A modular radiation-emitting device comprising multiple organic components connected electrically and mechanically, with flexible contact bridges and deformable sheathings, allowing for scalable and flexible designs, including curved and foldable configurations, to achieve larger and more complex emission areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple radiation-emitting organic components are connected to form large-area devices, then the emission area is increased, but the device complexity increases

Engineering Contradiction:
Improveemission areaVSAvoiddevice complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The radiation-emitting device is divided into multiple independent organic components (first radiation-emitting organic component, second radiation-emitting organic component, etc.), each with its own substrate, electrodes, and encapsulation. These segmented components are connected through contact bridges, allowing the system to achieve large emission areas while maintaining manageable complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If flexible contact bridges are used to connect components, then the adaptability and flexibility are improved, but the manufacturing precision requirements increase

Engineering Contradiction:
ImproveflexibilityVSAvoidalignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

Contact bridges with flexible design are used to connect the radiation-emitting organic components. These flexible contact bridges can adapt to slight misalignments and deformations, providing mechanical flexibility and electrical connectivity while accommodating variations in component positioning during assembly.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If deformable sheathings are applied to enable curved and foldable configurations, then the adaptability is improved, but the structural stability may deteriorate

Engineering Contradiction:
ImproveconfigurabilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The device incorporates deformable sheathings that allow the rigid organic components to be arranged in curved or foldable configurations. The sheathings provide mechanical protection and environmental sealing while accommodating dynamic shape changes, enabling the device to transition between different configurations (flat, curved, folded) while maintaining structural integrity during operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the production of large-area radiation-emitting devices that can be customized in size and shape, maintaining efficient radiation emission while allowing for flexibility and durability, such as in illuminations and architectural lighting.

Implementation Method 1

The respective organic layer sequence has at least one organic layer suitable for generating radiation... The recombination of electrons and holes leads to the electroluminescence.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8791633B2Radiation-emitting device
Publication Date: 2014.07.29 DOLYA HOLDCO 5 LTD
  • US8791633B2 patent drawing
  • US8791633B2 patent drawing
  • US8791633B2 patent drawing

AI summary

A radiation-emitting device (100) has a first and at least a second radiation-emitting organic component (10) comprising in each case a substrate (18) having a first main area, to which a first electrode is applied, comprising in each case an organic layer sequence arranged on the first electrode, wherein the organic layer sequence has at least one organic layer suitable for generating radiation, comprising in each case a second electrode arranged on the organic layer sequence, and comprising in each case an encapsulation (17) arranged on the substrate (18) above the organic layer sequence and the second electrode, wherein the first radiation-emitting organic component (10) is electrically and mechanically connected to the at least second radiation-emitting organic component (10).