Modular Outdoor Air Cooling Unit with Dual-Temperature Distribution

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Solution Overview

Problem

Existing cooling technologies face challenges in efficiently cooling outdoor areas due to factors like moving air currents, thermal transfer, and lack of containment, making it difficult to provide effective cooling in such environments.

Innovation Solution

The development of modular and customizable cooling units that include a base with control components, a cooling tower, and an air distribution system, which uses water cooling to generate conditioned air and distribute it through cool and warm air dispensers, along with a ducting system and optional features like a water treatment module and thermal insulating layer, to create a cooled area around the unit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional cooling technologies are used in outdoor areas, then cooling capacity can be provided, but efficiency deteriorates due to moving air currents, thermal transfer, and lack of containment

Engineering Contradiction:
Improvecooling capacityVSAvoidenergy efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The cooling system is divided into separate functional modules: a cooling tower for refrigerant condensation, an air distribution system with enclosures for controlled air release, and a base unit with controls. This segmentation allows each component to optimize its function while reducing overall energy loss.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air distribution system uses enclosures with controlled openings to contain and direct cooled air. These flexible containment structures prevent uncontrolled thermal transfer and maintain cooling efficiency in outdoor environments by managing air flow boundaries.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of operation

If modular cooling units are designed for outdoor areas, then ease of installation and reconfiguration is improved, but device complexity increases due to multiple integrated components

Engineering Contradiction:
Improveease of installationVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cooling unit is designed as modular segments (base, cooling tower, air distribution system) that can be independently manufactured and assembled. This reduces installation complexity while maintaining functional integration, as each module has a defined purpose and connection interface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base unit serves multiple functions: housing control components, supporting the cooling tower, managing water circulation, and providing structural stability. This multi-functionality reduces the number of separate components needed, simplifying the overall system despite its capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If water cooling systems are implemented, then cooling efficiency is improved, but water loss and maintenance requirements increase

Engineering Contradiction:
Improvecooling efficiencyVSAvoidwater loss
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The cooling tower system recycles condensation water and uses drift eliminators to capture and return water droplets to the circulation system. This recovery mechanism minimizes water loss while maintaining continuous cooling operation.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The system incorporates automatic water level sensors and circulation pumps that maintain optimal water levels and flow rates without manual intervention. This self-regulating capability reduces maintenance requirements while preserving cooling efficiency.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These cooling units efficiently provide cooled areas in outdoor settings, offering energy-efficient and modular solutions that can be easily installed and reconfigured, while also incorporating features like solar power and air purification, enhancing comfort and energy neutrality.

Implementation Method 1

cooling tower... to generate conditioned air

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

cooling tower... to generate conditioned air

Methodology Applied
Scientific EffectThermal exchange: Heat Exchanger

Implementation Method 3

thermal insulating layer applied to the air distribution system

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS11944170B2Air cooling unit
Publication Date: 2024.04.02 CARRIER CORP
  • US11944170B2 patent drawing
  • US11944170B2 patent drawing
  • US11944170B2 patent drawing

AI summary

Cooling units are provided. The cooling units include a base having a housing with control components and a cooling tower attached to the base having an inner flow path and an exterior surface. An air distribution system is attached to the cooling tower and includes an air distribution chamber defined between first and second enclosures, a cool air dispenser configured in the first enclosure, a warm air dispenser configured in the first enclosure at a location different from the cool air dispenser, and a cover disposed on an exterior surface of the second enclosure. The control components are configured to convey air through the base, the cooling tower, and the air distribution system to dispense air through the cool air dispenser and the warm air dispenser and a plurality of ducts connect the cooling tower to at least one of the cool air dispenser and the warm air dispenser.