Modular Plumbing Outlet Box Assembly for Universal Wall Mounting
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Solution Overview
Problem
Conventional plumbing outlet boxes are inflexible and require multiple configurations to accommodate different types of connections, leading to increased manufacturing and inventory costs, as well as complex installation processes due to the need for specific configurations that may not be readily available.
Innovation Solution
A modular plumbing outlet box assembly with interchangeable connectors and brackets that allow for universal mounting within a wall, enabling the connection of multiple outlet boxes to each other and to studs, using a single configuration that can adapt to various installation scenarios by engaging with built-in fastening features and projections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conventional plumbing outlet boxes are designed with specific configurations for different connections, then connection requirements are met, but manufacturing and inventory costs increase
Solution Approach 1:
The outlet box is designed with a universal mounting configuration that can accommodate different connection types (ice maker, washing machine, dishwasher) through a single standardized design. The bracket system with multiple engagement positions and the adjustable connector arrangements allow one outlet box model to serve multiple functions, eliminating the need for different configurations for different appliances.
2Adaptability or versatility
If conventional plumbing outlet boxes are designed with specific configurations for different connections, then connection requirements are met, but inventory costs increase
Solution Approach 1:
A single universal outlet box design replaces multiple specialized models. The standardized mounting bracket and connector system allows the same outlet box to be used for ice makers, washing machines, dishwashers, and other appliances, significantly reducing the number of SKUs needed in inventory while maintaining the ability to meet diverse connection requirements.
3Adaptability or versatility
If conventional plumbing outlet boxes require specific configurations, then connection requirements are met, but installation complexity increases
Solution Approach 1:
The mounting bracket is pre-configured with multiple engagement positions and attachment features that allow installers to quickly adapt the outlet box to different scenarios without complex assembly steps. The connectors are pre-positioned and the bracket includes built-in fastening features that simplify the installation process, reducing the need for on-site configuration decisions and complex mounting procedures.
4Ease of manufacture
If conventional plumbing outlet boxes use fixed configurations, then manufacturing is simplified, but installation flexibility decreases
Solution Approach 1:
While maintaining a fixed manufactured structure, the outlet box incorporates adjustable elements such as the mounting bracket with multiple engagement positions and connectors that can be positioned at different locations. This allows the same manufactured product to be dynamically adapted to various installation orientations and configurations (side-by-side, stacked, different wall positions) without requiring complex manufacturing processes.
Data Source
AI summary
Plumbing outlet boxes, such as for connecting washing machines, ice makers, and other plumbed appliances to plumbing systems, are provided that can be attached to each other in an assembly via a bracket. The plumbing outlet boxes may include one or more connectors. The assembly may further include a bracket having a plurality of engaging portions for engaging the connectors of the plumbing outlet boxes. The bracket may engage the plumbing outlet boxes to each other and/or to a stud within a wall.