Modular Panel Assembly
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Solution Overview
Problem
Existing bathtub and shower enclosures are cumbersome and difficult to install, store, and transport due to their large size and requirement for extensive tools and hardware, making DIY installations less accessible.
Innovation Solution
A modular panel assembly comprising interlocking L-shaped and I-shaped panels with male and female connectors that couple securely, allowing for easy assembly and disassembly, reducing the number of joints and potential leak paths, and utilizing thermoplastic materials with flexible and rigid components for strength and coupling.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional bathtub and shower enclosures are used, then structural integrity and waterproofing are ensured, but the enclosures become large and difficult to store, transport, and install
Solution Approach 1:
The enclosure is divided into multiple modular panels that can be assembled together. Each panel is a manageable size for storage and transport, but when combined they form a complete enclosure that provides full waterproofing protection.
2Stability of the object's composition
If traditional enclosures with multiple fastening components are used, then structural stability is achieved, but the installation process becomes complex and requires extensive tools
Solution Approach 1:
The panel connectors integrate multiple functions into single components. The interlocking mechanisms combine joining, sealing, and alignment functions in one integrated system, eliminating the need for separate fasteners, gaskets, and adjustment components.
Solution Approach 2:
The panels feature self-aligning and self-locking connector systems that automatically position and secure panels together during assembly, reducing the need for precise manual alignment and specialized installation tools.
3Ease of operation
If modular panels with connectors are used, then ease of assembly and disassembly is improved, but the number of potential leak paths increases
Solution Approach 1:
The connector design merges the joining function with the sealing function into a single integrated component. The connector simultaneously bonds panels together and creates a waterproof barrier, eliminating separate sealant applications and reducing potential leak paths.
Data Source
AI summary
A modular bath or shower panel assembly, comprising a left panel; a center panel; and a right panel, wherein the left panel comprises a side section and a center section having a functional end, the center panel comprises a left functional end and a right functional end, the right panel comprises a side section and a center section having a functional end, and wherein, upon installation of the assembly, the left panel functional end and the right panel functional end are configured to couple to the center panel left functional end and center panel right functional end, respectively.