Modular Panel Connector Assembly for Load-Bearing Surfaces
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Solution Overview
Problem
Existing modular ground covering systems for load-bearing surfaces, such as temporary roadways and equipment support, face challenges in securing panels together efficiently and distributing forces evenly, particularly in unstable terrain, where quick installation and removal are required.
Innovation Solution
The system employs modular ground covering panels with overlapping peripheral tabs and a connector assembly featuring a nut and bolt mechanism, along with brace plates, to securely fasten panels together, allowing for easy assembly and disassembly while distributing forces effectively.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If modular ground covering panels are connected using existing coupling mechanisms, then the panels can be joined together to form load bearing surfaces, but the force distribution is uneven and the connection strength is insufficient
Solution Approach 1:
The connector assembly is divided into separate components: a connector body with a first coupling mechanism for one panel and a second coupling mechanism for another panel. This segmentation allows each coupling to be optimized independently for strength while keeping the overall assembly manageable in complexity.
Solution Approach 2:
The connector assembly acts as an intermediary component between two panels, providing a standardized interface that distributes forces evenly across the connection point. The connector body with its specific geometry and coupling mechanisms serves as the mediating element that resolves the force distribution issue.
2Productivity
If panels are designed with overlapping peripheral tabs for connection, then the panels can be quickly assembled and disassembled, but the force distribution across the connection point is uneven
Solution Approach 1:
The connector assembly introduces local quality variations through its geometric features, including angled surfaces and specific coupling geometries. These localized geometric characteristics are designed to distribute forces evenly across the connection point while maintaining the overall simplicity of the overlapping tab configuration.
Solution Approach 2:
The connector assembly incorporates dynamic force distribution through its angled portions and geometric features that adapt to loading conditions. The design allows the connector to respond to applied forces by distributing them across multiple contact points, enhancing stability while preserving quick assembly capabilities.
3Reliability
If existing coupling mechanisms are used to secure panels, then the panels can be connected, but the connection allows separation under load in unstable terrain
Solution Approach 1:
The coupling mechanisms feature asymmetric geometries with angled portions and specific profile shapes that provide directional locking. This asymmetry prevents separation under load while maintaining ease of installation through the designed engagement direction, ensuring reliable connections in unstable terrain.
Solution Approach 2:
The connector assembly is designed with pre-configured geometric features and coupling profiles that automatically engage and lock panels together upon installation. The preliminary design of the coupling geometry ensures that once connected, the panels remain securely fastened without requiring additional securing actions.
Data Source
AI summary
A system for constructing a load bearing surface includes a plurality of modular ground covering panels. Along at least one first side edge of each of the panels, the lower surface projects beyond the upper surface to define a lower peripheral tab. Along at least one second side edge of each of the panels, the upper surface projects beyond the lower surface to define an upper peripheral tab. The lower peripheral tab of one of the panels and the upper peripheral tab of another one of the panels overlappingly engage so that the upper surfaces of the panels are in adjoining relation to form the load bearing surface. A connector assembly includes a first connection element fixed to the lower peripheral tab, and a second connection element that releasably fastens the upper peripheral tab to the first connection element to secure the panels together.