Modular Panel Disposal Chute for Selective Repair

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Solution Overview

Problem

Existing chute devices often require replacement of entire sections when only a portion is damaged, leading to wastefulness and inefficiency.

Innovation Solution

A disposal chute assembly comprising a plurality of removably interconnected chute sections, where each section consists of a tubular structure made of panels that can be individually replaced, allowing for efficient repair of damaged sections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If entire chute sections are replaced when only a portion is damaged, then the chute device maintains structural integrity and reliability, but material waste increases and resource efficiency decreases

Engineering Contradiction:
Improvechute device structural integrityVSAvoidundamaged chute section material waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The chute section is divided into multiple panels that can be individually replaced. Each panel is a separate component that can be removed and replaced independently, allowing only the damaged portion to be replaced rather than the entire section. This segmentation resolves the contradiction by enabling selective replacement that maintains reliability while reducing material waste.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design allows recovery and reuse of undamaged panels within a chute section. When a panel is damaged, only that specific panel is discarded and replaced, while the remaining undamaged panels are recovered and continued to be used. This principle directly addresses the contradiction by preventing unnecessary material waste while maintaining the structural integrity needed for reliable operation.

Inventive Principle:
Principle #34Discarding and recovering

2Reliability

If entire chute sections are replaced when only a portion is damaged, then structural integrity is maintained, but repair efficiency decreases and time is wasted

Engineering Contradiction:
Improvechute section structural integrityVSAvoidrepair efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

By segmenting the chute section into replaceable panels, the repair process becomes more efficient. Instead of replacing an entire section, only the damaged panel needs to be removed and replaced, significantly reducing the time and resources required for repair while maintaining the structural integrity of the chute device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ability to recover and reuse undamaged panels during repair operations significantly improves productivity. The repair process involves only removing the damaged panel and installing a replacement, while the remaining panels are recovered for continued use, thereby reducing overall repair time and resource consumption.

Inventive Principle:
Principle #34Discarding and recovering

3Ease of repair

If interchangeable chute sections are used, then ease of replacement is improved, but waste of undamaged portions increases

Engineering Contradiction:
Improvechute section replaceabilityVSAvoidundamaged panel material waste
Core Design Contradiction:
Ease of repairVSLoss of substance

Solution Approach 1:

The chute section is segmented into multiple panels that can be individually replaced. This segmentation maintains the ease of replacement advantage while eliminating waste, as only the damaged panel needs to be replaced rather than the entire section. The modular panel design allows for simple, quick replacement of individual components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design enables recovery and reuse of undamaged panels, directly addressing the waste issue. When a panel is damaged, only that specific panel is discarded and replaced, while the remaining undamaged panels are recovered and continued to be used in the chute section, thereby eliminating material waste while maintaining ease of repair.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS12331531B2Disposal chute
Publication Date: 2025.06.17 HELMER CHAD
  • US12331531B2 patent drawing
  • US12331531B2 patent drawing
  • US12331531B2 patent drawing

AI summary

A disposal chute assembly for directing debris downwardly to a destination area such as a dumpster includes a plurality of chute sections. Each chute section has a tubular shape, and the chute sections are removably interconnected to define a channel extending from a topmost chute section to a bottommost chute section. Each chute section has a top end and a bottom end. Each chute section of the plurality of chute sections comprises a tube including a plurality of panels that are removably interconnected. Each panel of the plurality of panels extend from the top end to the bottom end of the chute section.