Modular Construction Panel with Equidistant Fasteners

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Solution Overview

Problem

Traditional construction toys often limit creativity by being specific to a particular structure, making it difficult for children to build alternative structures without a variety of components.

Innovation Solution

A modular construction panel with equidistant fasteners on a trapezoidal shape, allowing for flexible assembly with other panels via lap joints, using magnetic or adhesive fasteners, and multiple layers for self-supporting structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional construction toys use specific components for a particular structure, then the structure can be built accurately, but the child's creativity is limited and alternative structures are difficult to construct

Engineering Contradiction:
Improveability to construct alternative structuresVSAvoidnumber of different components required
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a construction panel where each panel contains multiple fasteners that can connect to fasteners on any other panel regardless of orientation or position. This allows a single type of panel to serve multiple functions in constructing various structures, eliminating the need for specialized components for each structure type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent segments the construction system into standardized modular panels, each with identical fastener configurations. This segmentation allows panels to be independently assembled and reconfigured, enabling children to create diverse structures using simple repetitive units rather than complex specialized components.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If construction panels use non-uniform fastener distribution, then specific structures can be built precisely, but the panels cannot be flexibly reconfigured for different structures

Engineering Contradiction:
Improveflexibility to create different configurationsVSAvoidstructural accuracy of built forms
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent changes the parameter of fastener distribution from non-uniform to uniform across all panels. Each panel has fasteners positioned at identical locations relative to the panel geometry, allowing panels to be assembled in various configurations while maintaining consistent connection points, thus achieving both flexibility and structural accuracy.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If construction panels are rigid, then stable structures can be built, but the panels cannot be easily stored or transported

Engineering Contradiction:
Improvestability of constructed structuresVSAvoidease of storage and transport
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent applies dynamics by making the panels flexible rather than rigid. The panels can bend and flex for easy storage and transport, yet when assembled with multiple panels connected through fasteners, they form stable three-dimensional structures that maintain their shape and provide structural stability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables children to build a wide range of structures and shapes using a single type of panel, fostering creativity and versatility in construction, from two-dimensional shapes to three-dimensional structures and costumes.

Implementation Method 1

The fasteners may be magnets disposed within said modular construction panel.

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 2

The modular construction panel may comprise stitching, ultrasonic welding or glue to maintain said fasteners in position.

Methodology Applied
Scientific EffectUltrasonic welding: Ultrasonic Vibration

Implementation Method 3

The modular construction panel may comprise stitching, ultrasonic welding or glue to maintain said fasteners in position.

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS9238180B2Modular construction panel
Publication Date: 2016.01.19 FELTRO
  • US9238180B2 patent drawing
  • US9238180B2 patent drawing
  • US9238180B2 patent drawing

AI summary

A modular construction panel is provided. The modular construction panel has a panel having a plurality of fasteners disposed within or thereon, each fastener permitting adjoining to a like construction panel for creating a structure. The panels are provided in shapes optimizing modularity when mated to other panels.