Modular Insulated Panel Assembly for Stackable Building Structures
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Solution Overview
Problem
Current mobile structures face issues with material susceptibility to damage, assembly complexity, lack of modularity, and inability to stack, leading to space constraints and inefficient use of vertical space.
Innovation Solution
A modular system comprising a rigid frame with insulated panels, brackets, and modular feet, allowing for easy assembly, durability, and stackability, featuring a rigid frame with insulated panels supported by brackets and connected via snap-fit mechanisms, and modular feet for versatile structure configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If traditional manual assembly techniques such as bolting are used, then structures can be assembled, but the process requires a large amount of time, effort and knowledge
Solution Approach 1:
The structure is divided into modular panels with standardized connection points. Each panel is pre-fabricated with attachment features that simplify on-site assembly, allowing workers to connect panels without complex manual bolting operations.
Solution Approach 2:
Connection hardware and mounting brackets serve as intermediaries between panels, providing standardized interfaces that simplify the assembly process. These intermediaries absorb the complexity of joining operations, allowing workers to simply attach panels to the hardware rather than performing complex bolting operations.
2Reliability
If conventional materials such as wood are used, then structures can be fabricated, but they are susceptible to rot, water damage, cold temperatures and fire hazards
Solution Approach 1:
The structure uses composite panel systems combining metal framing with insulated core materials and protective cladding. This composite construction provides resistance to rot, water damage, and fire while maintaining thermal insulation properties, eliminating the vulnerabilities of conventional wood materials.
3Stability of the object's composition
If structures are designed for permanent installation, then they provide stability, but they cannot be quickly dismantled or reconfigured
Solution Approach 1:
The connection system incorporates reversible mounting mechanisms that provide stable structural assembly during use but allow for easy disassembly and reconfiguration. This dynamic design enables the structure to transition between stable operational state and mobile reconfiguration state, accommodating both stability and adaptability requirements.
4Area of stationary object
If structures are forced to expand horizontally to accommodate more units, then space requirements are met, but vertical space utilization is wasted
Solution Approach 1:
The structure incorporates vertical stacking capabilities with standardized interface points on roof and floor panels. This enables multiple structure units to be stacked vertically, transitioning from horizontal expansion to vertical growth and efficiently utilizing three-dimensional space rather than consuming additional horizontal footprint.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system provides durable, quickly assembled, and stackable structures that adapt to various needs, offering flexibility and efficient use of space, while resisting damage and requiring minimal effort and knowledge to construct.
Implementation Method 1
Insulated panels having suitable surface members separated by an inner layer of rigid insulating foam
Data Source
AI summary
Insulated panels having suitable surface members separated by an inner layer of insulated foam are used for the walls and as structural members for the floor and roof of a building structure. A rigid frame supports the wall, floor and roof insulated panels. The wall insulated panels are supported on the exterior of the frame by rigid brackets with the insulated panels being suitably flashed or capped.