Modular Panel Waveform Edge Connector for Rapid Shelter Assembly
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Solution Overview
Problem
Existing emergency housing solutions, such as tents, are inadequate for harsh weather conditions and lack security, while traditional construction methods are costly and time-consuming, making them unsuitable for rapid deployment in disaster scenarios.
Innovation Solution
A modular panel system featuring a sill plate, top plate, and vertical studs with waveform profiles on the edges for precise connection, using connector elements like hooks, pins, and captive bolt assemblies to facilitate quick and accurate assembly of modular shelters.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional construction methods are used, then structural strength and durability are improved, but construction time and cost increase significantly
Solution Approach 1:
The building is divided into modular panels that are pre-assembled off-site and then quickly connected on-site. Each panel is a self-contained module with integrated framing and sheathing, allowing parallel production of multiple panels while minimizing on-site construction time.
Solution Approach 2:
Panel assemblies are pre-fabricated in a controlled manufacturing environment before being transported to the construction site. This includes pre-attaching sheathing to framed panels, ensuring dimensional accuracy and quality control while reducing on-site labor requirements.
2Productivity
If modular panel systems are used, then assembly speed and cost-effectiveness are improved, but connection precision and structural integrity become critical challenges
Solution Approach 1:
The panel connections utilize specialized interlocking features and connector elements at critical junction points. These localized precision features include recesses, protrusions, and fastening mechanisms designed to ensure accurate alignment and secure connection between modular panels.
3Ease of operation
If connector elements are added to facilitate quick assembly, then ease of operation is improved, but device complexity increases
Solution Approach 1:
The connector elements are designed to be simple enough that panel assemblies can be connected using basic hand tools without requiring specialized equipment or highly skilled labor. The interlocking features guide proper alignment, and standard fasteners complete the connection.
Data Source
AI summary
A modular panel is provided and includes a sill plate, a top plate, a plurality of vertical studs, and having at least one skin applied to a major face of the modular panel that presents a first edge having a waveform profile configured to connect to an opposing edge of an adjacent modular panel. At least one of the vertical studs is an end stud having a connector element configured to be secured to a complementing connector of the adjacent modular panel. Two or more of the modular panels may be connected together to form part of a shelter.