Modular Wall and Door Panels for Custom Storage Assembly
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Solution Overview
Problem
There is a need for customizable and versatile portable structures such as tool boxes and storage containers that can be easily adapted to fit different vehicle sizes and environments, as existing solutions lack the flexibility to meet varied usage requirements.
Innovation Solution
A modular system of panels including straight panels, L-panels, door end panels, door landing panels, and swivel hinge panels that can be quickly assembled to create various storage containers and structures, featuring C-shaped hinge connectors and screw ports for secure connections, allowing for customizable configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional fixed-configuration storage containers are used, then manufacturing and installation are simple, but adaptability to different vehicle sizes and usage requirements is poor
Solution Approach 1:
The storage container is divided into multiple standardized panels (front, rear, left, right, top, bottom panels) that can be independently manufactured and assembled. Each panel contains standardized connection features (slots, protrusions, fastening holes) that enable modular assembly into different configurations, directly resolving the contradiction by making the system adaptable through segmentation while keeping individual components simple.
Solution Approach 2:
The patent creates universal panels that can serve multiple functions and positions within the storage container structure. The standardized connection interfaces allow the same panel design to be used in different locations and configurations, enabling a single set of panel components to adapt to various vehicle sizes and usage requirements without increasing individual component complexity.
2Adaptability or versatility
If customizable modular panels are implemented, then versatility and adaptability improve, but assembly time and complexity increase
Solution Approach 1:
The panels are pre-manufactured with all necessary connection features (slots, protrusions, fastening holes) already integrated into their structures. This preliminary preparation of connection interfaces eliminates the need for on-site customization or complex assembly procedures, allowing rapid assembly of different storage configurations while maintaining high adaptability.
Solution Approach 2:
The panel connection system is designed to be self-aligning and self-securing through complementary geometric features (slots receiving protrusions, fastening holes aligning automatically). This self-service mechanism reduces the need for precise manual alignment and complex fastening procedures, significantly reducing assembly time while preserving customizability options.
Data Source
AI summary
A system of panels is provided for use as panels for walls, doors and storage containers, where these panels can be quickly and conveniently assembled to build a variety of modular storage containers or other structures. The panels can include straight panels, L-panels, door end panels, door landing panels, and swivel hinge panels.