Modular PAPR Breathing System for Switching Air Sources

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Solution Overview

Problem

Existing breathing apparatuses, such as PAPRs and SCBAs, face limitations in hostile environments where ambient air may be deficient in oxygen or contaminated, and SCBAs are limited by the weight and duration of compressed air supplies.

Innovation Solution

A modular breathing apparatus that integrates a powered air purifying respirator (PAPR) with a self-contained breathing apparatus (SCBA) system, allowing for selective use of either ambient air filtration or non-ambient gas sources based on environmental conditions, and featuring a controller and switching device to manage the airflow sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional PAPR is used to clean ambient air, then the system can provide breathable air in contaminated environments, but it cannot operate in low oxygen environments (less than 19.5 volume percent oxygen)

Engineering Contradiction:
Improveadaptability to different environmental conditionsVSAvoidreliability of breathable air supply
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The breathing apparatus is designed to perform multiple functions by integrating both PAPR and SCBA capabilities into a single system. The control module can selectively switch between ambient air filtration mode (PAPR function) and compressed air supply mode (SCBA function) based on environmental conditions, making the system universally applicable to both contaminated air environments and low oxygen environments

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If an SCBA system is used to provide compressed air, then the system can operate in low oxygen environments, but the weight and bulk of compressed air tanks severely limits operational time

Engineering Contradiction:
Improvereliability of breathable air supplyVSAvoidoperational time
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The system dynamically adapts its air supply method based on real-time environmental conditions. When ambient air quality is acceptable, the system switches to PAPR mode with ambient air filtration, effectively extending operational time. When oxygen levels drop below 19.5%, it automatically switches to SCBA mode with compressed air supply, ensuring reliability while minimizing compressed air consumption

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If a PAPR filter is used to remove contaminants, then the system can clean ambient air, but the filter may become saturated and ineffective during use

Engineering Contradiction:
Improveability to handle different contaminantsVSAvoideffectiveness of filtration
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system incorporates sensors that continuously monitor ambient air quality including oxygen levels and contaminant presence. The control module receives feedback from these sensors and automatically adjusts the air supply source and filtration level accordingly, switching between PAPR and SCBA modes to maintain reliable breathable air supply throughout the operation

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modular system provides a flexible and reliable means of ensuring a safe breathing gas supply in varying environments, extending operational time by allowing switching between air sources and optimizing airflow rates for improved battery life and filter efficiency.

Implementation Method 1

a gas filter in fluid communication with the first inlet and configured to filter the ambient gas

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

a blower configured to boost at least one of a flow rate or a pressure of the ambient gas entering and/or exiting the gas filter

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS12311205B2Modular powered air purifying respirator system
Publication Date: 2025.05.27 IMMEDIATE RESPONSE TECHNOLOGIES LLC
  • US12311205B2 patent drawing
  • US12311205B2 patent drawing
  • US12311205B2 patent drawing

AI summary

A modular powered air purifying respirator (PAPR) is provided including one or more of a first inlet configured to receive an ambient gas, a gas filter in fluid communication with the first inlet and configured to filter the ambient gas; a blower configured to boost at least one of a flow rate or a pressure of the ambient gas entering and/or exiting the gas filter; a second and independent inlet configured to receive a non-ambient gas; a first outlet configured to selectively provide a breathing gas to a user from the ambient gas or the non-ambient gas; and/or a controller and switching device configured to select the source of the breathing gas between the first inlet and the second inlet. Embodiments may also include a power source for the blower.