Modular PAPR Breathing System With Automatic SCBA Switching

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Solution Overview

Problem

Conventional Powered Air Purifying Respirators (PAPRs) and Self-Contained Breathing Apparatus (SCBA) systems face limitations in hostile environments, such as low oxygen levels and contaminated air, where PAPRs cannot add oxygen and SCBAs are limited by weight and air supply capacity, affecting the duration and effectiveness of operations like firefighting and rescue missions.

Innovation Solution

A modular breathing apparatus that integrates a PAPR with a SCBA system, featuring a controller and switching device to select between ambient and non-ambient gas sources, a blower to boost gas flow or pressure, and a power source, allowing automatic switching based on sensor inputs for oxygen levels, pollutant presence, and filter effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a PAPR system is used to clean ambient air, then the air can be purified for breathing, but the system cannot operate in low oxygen environments or when filters become saturated

Engineering Contradiction:
Improvebreathing safetyVSAvoidenvironmental adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent combines PAPR and SCBA systems into a single integrated breathing apparatus that can automatically switch between ambient air filtration (PAPR mode) and compressed air supply (SCBA mode) based on environmental conditions and filter status, ensuring continuous reliable operation across diverse hazardous environments

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If an SCBA system is used to provide compressed air, then breathing is ensured in contaminated environments, but the weight and bulk limit operational duration

Engineering Contradiction:
Improvebreathing safetyVSAvoidoperational duration
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The integrated system merges PAPR and SCBA functionalities, allowing the user to switch between ambient air purification (extending operational duration) and compressed air supply (ensuring reliability in severe conditions), thereby achieving both extended duration and maintained safety

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system dynamically adapts its air supply mode based on real-time sensor inputs regarding environmental conditions and filter effectiveness, transitioning between PAPR and SCBA modes to optimize both operational duration and breathing safety

Inventive Principle:
Principle #15Dynamics

3Productivity

If a PAPR system operates in contaminated environments, then ambient air is purified, but filters become saturated and require replacement

Engineering Contradiction:
Improveoperational efficiencyVSAvoidfilter effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system incorporates sensors that continuously monitor filter effectiveness and provide feedback to the control mechanism, which automatically switches to SCBA mode when filter saturation is detected, ensuring maintained reliability while allowing the PAPR to operate efficiently in suitable conditions

Inventive Principle:
Principle #23Feedback

4Adaptability or versatility

If a modular system integrates both PAPR and SCBA, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent integrates PAPR and SCBA systems into a single unified apparatus with shared components (controller, sensors, user interface) and automatic mode switching capability, achieving enhanced versatility while managing complexity through integrated design rather than separate systems

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables extended operation in hostile environments by automatically switching between ambient and non-ambient gas sources, optimizing airflow and reducing the need for frequent filter changes, thereby enhancing user safety and operational duration.

Implementation Method 1

a blower configured to boost at least one of a flow rate or a pressure of the ambient gas entering and/or exiting the gas filter

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

a gas filter in fluid communication with the first inlet and configured to filter the ambient gas

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentEP3710119B1Modular powered air purifying respirator system
Publication Date: 2024.04.17 IMMEDIATE RESPONSE TECHNOLOGIES LLC
  • EP3710119B1 patent drawingFigure 1
  • EP3710119B1 patent drawingFigure 2A
  • EP3710119B1 patent drawingFigure 2B

AI summary

A modular powered air purifying respirator (PAPR) is provided including one or more of a first inlet configured to receive an ambient gas; a gas filter in fluid communication with the first inlet and configured to filter the ambient gas; a blower configured to boost at least one of a flow rate or a pressure of the ambient gas entering and/or exiting the gas filter; a second and independent inlet configured to receive a non-ambient gas; a first outlet configured to selectively provide a breathing gas to a user from the ambient gas or the non-ambient gas; and/or a controller and switching device configured to select the source of the breathing gas between the first inlet and the second inlet. Embodiments may also include a power source for the blower.