Modular Power Supply Housing With Passive Fin Cooling

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Solution Overview

Problem

Outdoor power supply systems for telecom equipment face inefficiencies, increased size, and higher costs due to active cooling systems, and are vulnerable to theft and power limitations.

Innovation Solution

A power supply system with a passive cooling system using cooling fins on the outer surface of module housings, allowing for modular and reconfigurable design with secure and efficient power conversion, and integrated protection against environmental factors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If an active cooling system is used to cool the cabinet, then the cooling effectiveness is improved, but the power efficiency is reduced and the size and costs increase

Engineering Contradiction:
Improvecooling effectivenessVSAvoidpower efficiency
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The invention extracts the cooling function from the electrical equipment and relocates it to the cabinet structure itself. The cooling fins are integrated into the cabinet housing, allowing the cabinet to passively dissipate heat from the equipment without requiring active cooling systems, thereby maintaining cooling effectiveness while eliminating the energy consumption and size increase associated with active cooling components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cabinet is designed to cool itself through integrated cooling fins that passively dissipate heat. The natural convection and radiation from the fins provide cooling without requiring external power or active components, enabling the system to maintain thermal management without the energy penalties of active cooling systems.

Inventive Principle:
Principle #25Self-service

2Temperature

If an active cooling system is used, then the cooling effectiveness is improved, but the cabinet size increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidcabinet size
Core Design Contradiction:
TemperatureVSArea of stationary object

Solution Approach 1:

The cooling function is merged with the cabinet structure by integrating cooling fins directly into the housing. This combination eliminates the need for separate active cooling components (such as fans, heat exchangers, or air conditioners), thereby maintaining effective cooling while avoiding the increase in cabinet size that would result from adding dedicated cooling subsystems.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If an active cooling system is used, then the cooling effectiveness is improved, but the costs increase

Engineering Contradiction:
Improvecooling effectivenessVSAvoidmanufacturing costs
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The cooling function is merged with the cabinet structure by integrating cooling fins directly into the housing. This combination eliminates the need for separate active cooling components (such as fans, heat exchangers, or air conditioners), thereby maintaining effective cooling while avoiding the increase in cabinet size that would result from adding dedicated cooling subsystems.

Inventive Principle:
Principle #5Merging (Combining)

4Temperature

If an active cooling system is used, then the cooling effectiveness is improved, but the reliability is reduced

Engineering Contradiction:
Improvecooling effectivenessVSAvoidsystem reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The invention extracts the cooling function from the electrical equipment and relocates it to the cabinet structure itself. The cooling fins are integrated into the cabinet housing, allowing the cabinet to passively dissipate heat from the equipment without requiring active cooling systems, thereby maintaining cooling effectiveness while eliminating the energy consumption and size increase associated with active cooling components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cabinet is designed to cool itself through integrated cooling fins that passively dissipate heat. The natural convection and radiation from the fins provide cooling without requiring external power or active components, enabling the system to maintain thermal management without the energy penalties of active cooling systems.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system improves power efficiency, reduces size and costs, enhances flexibility, and provides enhanced protection and security against environmental factors and theft, while maintaining reliability.

Implementation Method 1

a passive cooling system for cooling of the main unit and the module unit, wherein the passive cooling system includes cooling fins disposed on an outer surface of the first protective module housing

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a passive cooling system for cooling of the main unit and the module unit, wherein the passive cooling system includes cooling fins disposed on an outer surface of the first protective module housing

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS11856731B2Outdoor power supply system including a passive cooling system
Publication Date: 2023.12.26 ELTEK AS
  • US11856731B2 patent drawing
  • US11856731B2 patent drawing
  • US11856731B2 patent drawing

AI summary

The present disclosure relates to a power supply system (1) including a main unit (10) including a protective main housing (11) and a distribution circuit (20) disposed in the protective main housing (11); a first module unit (30a) including a first protective module housing (31a) and a first electric module (40a) disposed in the first protective module housing (31a). The system also includes a passive cooling system (70) for cooling of the main unit (10) and the first module unit (30a). A first protective connection system (CS1) and a second protective connection system (CS2) is also a part of the system, wherein the first protective connection system (CS1) is configured to provide a releasable electrical and mechanical connection between the main unit (10) and the first module unit (30a). The passive cooling system (70) includes cooling fins (71) disposed on an outer surface of the first protective module housing (31a).