Modular Printed Circuit Board with Separable Pad and Module Portions

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing circuit board manufacturing and processing methods lack flexibility and interchangeability, limiting the ability to maximize circuit board customization and adaptability in information handling systems.

Innovation Solution

A circuit board design featuring a pad board portion with formed pads and a separable circuit module portion, allowing the pad board to electrically couple with surface-mounted circuit modules and the circuit module to couple with the pad board via these pads, enabling separation and flexible use of the circuit board.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a circuit board is designed as a single integrated structure, then manufacturing and assembly are simplified, but flexibility and interchangeability are reduced

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcircuit board interchangeability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The circuit board is divided into two separate portions: a pad board portion containing pads and conductive structures, and a circuit module portion containing the circuit components. These portions can be manufactured separately and then assembled together through surface mounting, enabling both manufacturing efficiency and flexibility. The separation allows the circuit module to be interchangeable while maintaining ease of manufacture for each component.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If a circuit board is designed for fixed configuration, then manufacturing precision requirements are reduced, but adaptability to different configurations is limited

Engineering Contradiction:
Improveprecision requirementVSAvoidconfiguration flexibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The pad board portion is designed with universal pads and conductive structures that can accommodate multiple different circuit module configurations. The standardized interface allows the same pad board to work with various circuit modules, providing configuration flexibility without requiring high precision for each specific configuration. The universal design enables adaptability while maintaining reasonable manufacturing precision standards.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20230240010A1Systems and methods for processing printed circuit board for modular circuits
Publication Date: 2023.07.27 DELL PROD LP
  • US20230240010A1 patent drawing
  • US20230240010A1 patent drawing
  • US20230240010A1 patent drawing

AI summary

A circuit board may include a pad board portion comprising one or more pads and a circuit module portion within the pad board portion and comprising a circuit electrically coupled to the one or more pads. The pad board portion and circuit module portion may be arranged such that they can be separated from each other in a manner such that the pad board portion is configured to electrically couple to a circuit module surface mounted to the pad board portion via the one or more pads and the circuit module portion is configured to electrically couple to a pad board via pads of the pad board.