Modular Power Distribution Unit for High-Density Server Loads

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Solution Overview

Problem

Existing power distribution units in data centers are inadequate to handle the increasing power demands of high-performance computing applications, such as those required for artificial intelligence and large-scale deep neural network training, which necessitate more computing power in less physical space.

Innovation Solution

A novel power distribution unit designed to accommodate higher power demands, featuring a higher ratio of higher power inlet connectors to low power inlet connectors, with a load power capacity of up to 57.5 kVA, and includes transformer capabilities and remote management features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If traditional power distribution units are used, then device complexity is low, but power capacity is insufficient for high-performance computing applications

Engineering Contradiction:
Improvepower capacityVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The PDU is divided into multiple independent modules, each handling specific power phases (L1, L2, L3) and connector types. This modular architecture allows the system to scale power capacity by adding modules without redesigning the entire unit, resolving the contradiction between high power capacity and device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The PDU incorporates multiple connector types (C13, C19, IEC60320) and supports both 15A and 20A circuits within a single device. This multi-functionality enables the PDU to serve diverse computing equipment with varying power requirements, achieving high power capacity while maintaining a unified device structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If the ratio of higher power inlet connectors to low power inlet connectors is increased, then power demand capability is improved, but connector configuration complexity increases

Engineering Contradiction:
Improvepower demand capabilityVSAvoidconnector configuration complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Different sections of the PDU are optimized for different power requirements: high-power circuits (20A) are provided with C19 connectors suitable for computing equipment, while standard circuits (15A) use C13 connectors. This local optimization allows high power demand capability in critical areas without making the entire connector configuration overly complex

Inventive Principle:
Principle #3Local quality

3Power

If power capacity is increased to 57.5 kVA, then power distribution capability is improved, but risk of circuit overload and fire hazards increases

Engineering Contradiction:
Improvepower distribution capabilityVSAvoidcircuit overload and fire hazards
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The PDU incorporates monitoring capabilities that track power consumption across all circuits and connectors. This feedback mechanism enables real-time detection of overload conditions, allowing the system to alert users or automatically disconnect circuits before fire hazards can develop, thus enabling high power capacity while mitigating associated risks

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12563689B1Power distribution unit
Publication Date: 2026.02.24 NVIDIA CORP
  • US12563689B1 patent drawing
  • US12563689B1 patent drawing
  • US12563689B1 patent drawing

AI summary

Provided is a power distribution unit and a server system. The power distribution unit, in one aspect, includes a power distribution unit enclosure having a connector surface. The power distribution unit, according to this aspect, further includes one or more low power inlet connectors extending through the connector surface, and one or more higher power inlet connectors extending through the connector surface. In accordance with this aspect, a ratio of a number of the one or more higher power inlet connectors to a number of the one or more low power inlet connectors is at least 1:1.