Modular Pegboard Tool Rack for Stable Long-Handle Storage

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Solution Overview

Problem

Existing toolboxes and racks are inadequate for storing and organizing long-handle tools, leading to untidy and unstable storage arrangements where tools often fall.

Innovation Solution

A modular pegboard tools rack with upper and lower panels and extending pillars, featuring voids of varying dimensions and shapes for tool handles, along with a pegboard surface for hooks, allowing for customizable and stable storage, and the ability to expand both horizontally and vertically.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If long-handle tools are stored in corners against the wall or hung on hooks, then storage space is utilized, but the arrangement becomes untidy and tools may fall

Engineering Contradiction:
Improvetool stabilityVSAvoidorganization and tidiness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The storage apparatus is divided into multiple segments including a base unit with vertical support and a separate top unit that can be attached to wall-mounted rails. This segmentation allows the system to provide stable tool storage while being easily installed and organized in a tidy manner along walls.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from two-dimensional wall hook storage to a three-dimensional modular rack system that extends vertically and horizontally. The base unit provides vertical support while the top unit with rail attachment creates additional storage dimensions, preventing tools from falling while maintaining organization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a fixed storage structure is used for long-handle tools, then stability is provided, but adaptability to various tool shapes and sizes is limited

Engineering Contradiction:
Improveaccommodation of various tool sizesVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The storage apparatus incorporates universal features including adjustable shelves, multiple hook types, and rail-compatible mounting that can accommodate various tool shapes and sizes. The modular design allows the same basic structure to serve different storage needs without requiring complex customizations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system includes adjustable and movable components such as repositionable shelves, removable hooks, and attachable/detachable top units that can be dynamically configured to match different tool storage requirements while maintaining structural simplicity.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If modular design with interlocking panels is used, then easy assembly and disassembly is achieved, but structural stability may be compromised

Engineering Contradiction:
Improveassembly and disassembly easeVSAvoidstructural stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The apparatus is segmented into modular components (base unit, top unit, shelves, hooks) that can be easily assembled and disassembled through simple interlocking mechanisms while maintaining structural integrity when assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular components are designed to merge securely when assembled, with the top unit attaching to wall rails and the base unit providing stable floor support. This combination of modular ease-of-assembly with secure connection points maintains structural stability.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11167406B2Apparatus for storing and organizing utility tools
Publication Date: 2021.11.09 PEER ROY
  • US11167406B2 patent drawing
  • US11167406B2 patent drawing
  • US11167406B2 patent drawing

AI summary

An apparatus for storing utility tools in an organized manner, in particle tools with long handles. The apparatus having an upper panel, a lower panel, and three pillars that extend between the upper panel and the lower panel. Each the upper panel and the lower panel having voids for different dimensions and shapes. Such voids of the different dimensions and shapes can receive a range of tools of different shapes and dimensions. The pillars having peg holes throughout that can be used to mount hooks. A range of articles can be mounted to these hooks.