Modular Percutaneous Valve Assembly with Pivot Points

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Solution Overview

Problem

Current artificial percutaneous prosthetic valves are bulky, making them difficult to deliver through small vessels and increasing the risk of vascular complications due to their large diameter and inflexibility, which also compromises the durability of the valve leaflets.

Innovation Solution

A modular percutaneous valve device comprising a valve module with a valve frame and a support module that can be assembled in situ, allowing for a smaller delivery diameter and improved flexibility, with features like pivot point connections and locking mechanisms to facilitate folding and assembly, reducing the need for thin materials and minimizing crimping damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If current artificial percutaneous prosthetic valves are used, then valve function is restored, but the device is extremely bulky requiring large diameter catheters

Engineering Contradiction:
Improvevalve functionVSAvoiddevice diameter
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The valve device is divided into multiple separate modules including a valve module with frame and leaflets, a support module with anchoring elements, and a delivery catheter. These modules are assembled in situ within the body lumen after delivery, allowing each component to be optimized independently and reducing the overall delivery diameter compared to pre-assembled bulkier designs.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the valve device is compressed for delivery, then delivery diameter is reduced, but the valve leaflet durability is compromised

Engineering Contradiction:
Improvedelivery diameterVSAvoidleaflet durability
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The valve module is separated from the support module, allowing the valve leaflets to be delivered in a more protected configuration within the catheter while the support module provides structural integrity. This segmentation reduces the need for extreme compression of the leaflet material itself.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The valve module is pre-assembled with its frame and leaflets in a configuration that protects the leaflets during delivery, and the support module is prepared separately with anchoring elements. This preliminary preparation allows for controlled assembly at the implantation site rather than forcing the entire device through extreme compression.

Inventive Principle:
Principle #10Preliminary action

3Volume of moving object

If a large diameter catheter is used, then the bulky valve can be delivered, but vascular complications increase

Engineering Contradiction:
Improvevalve delivery sizeVSAvoidvascular complications
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

By dividing the valve device into smaller modular components that can be delivered separately and assembled in situ, the delivery catheter diameter is reduced to a size that can navigate tortuous vessels and the aortic arch without causing vascular damage, embolization, or other complications associated with large-bore catheters.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular valve components are designed to be nested within the delivery catheter in a compact configuration, with the valve module and support module arranged to minimize the overall profile. This nesting allows percutaneous delivery through smaller gauge catheters that can safely navigate the vascular system.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Ease of operation

If the valve device is made flexible for delivery, then delivery through curved vessels is improved, but structural support is reduced

Engineering Contradiction:
Improvedelivery flexibilityVSAvoidstructural support
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The device is segmented into a flexible valve module for navigation and a rigid support module for structural function. The valve module with its frame and leaflets can be flexed within the delivery catheter to navigate curved vessels, while the support module with its anchoring elements provides the necessary structural support once deployed and assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The device transitions from a flexible, compressed state during delivery to a rigid, expanded state after deployment. The valve module can be flexed during delivery but expands to provide structural support when deployed, and the support module is designed to engage with the vessel wall to provide stable anchoring and structural integrity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3141218B1System for assembling a folded percutaneous valve
Publication Date: 2023.09.06 VALVE MEDICAL
  • EP3141218B1 patent drawingFigure 1~2
  • EP3141218B1 patent drawingFigure 3A~3B
  • EP3141218B1 patent drawingFigure 4A~4B

AI summary

The invention provides a multi-component (modular) percutaneous valve device that includes a valve module having valve leaflets and a valve frame. The valve frame includes one or more, for example two, ring members and a plurality of masts. Also provided is a valve frame having specially designed pivot points at the connection between masts and first and second ring members to assist folding the valve module and minimizing delivery diameter. The valve frame may also include wire guides to facilitate combining the valve module with a support module. The masts or a ring of the valve frame may also include locking members, such as shafts for closing the valve module and securing the valve module to the support module. The support module includes corresponding locking members, such as spears that align with the shafts on the valve module for assembly and locking the valve module to the support module.