Modular Connector Pipe Screen With Integrated Flanges
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Solution Overview
Problem
Current connector pipe screen systems require a separate framework for structural support, leading to increased installation time and material costs, and do not allow for modular assembly or variable-angle connections, limiting their flexibility and efficiency.
Innovation Solution
A modular connector pipe screen system with self-supporting screen segments that can be stacked and joined using fasteners without a separate frame, featuring perforated panels with integrated flanges for structural support and adjustable angles, allowing for various installation configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a separate framework is used for structural support, then the screen system has sufficient structural strength, but the installation time and material costs increase
Solution Approach 1:
The patent combines the screen panel and support framework into a single integrated modular unit. The framework is not a separate component but is merged with the screen panels to form unified modules that can be installed as complete units, eliminating the need for separate framework installation and reducing overall installation time while maintaining structural strength
Solution Approach 2:
The screen system is divided into multiple modular segments that can be independently manufactured and then assembled on-site. Each module contains both screen panels and supporting framework elements, allowing for rapid deployment through standardized assembly procedures while reducing the complexity of installation compared to traditional separate framework systems
2Strength
If a separate framework is used for structural support, then the screen system has sufficient structural strength, but the material costs increase
Solution Approach 1:
The framework and screen panels are merged into integrated modules, eliminating the need for separate framework materials. This consolidation reduces total material requirements and costs while maintaining the necessary structural support function through the combined design
Solution Approach 2:
The modular units serve multiple functions simultaneously - they provide both screening and structural support capabilities. This multi-functionality eliminates the need for dedicated framework materials, reducing overall material costs while maintaining structural integrity through the dual-purpose design
3Ease of operation
If traditional screen systems are used, then the installation process is straightforward, but the system lacks modular flexibility for different installation configurations
Solution Approach 1:
The screen system is segmented into standardized modular units that can be easily assembled in various configurations. Each module is designed with consistent connection interfaces that simplify assembly while allowing flexible arrangement to accommodate different installation sites and requirements
Solution Approach 2:
The modular design allows the system to be dynamically configured for different installation scenarios. Modules can be easily added, removed, or rearranged to adapt to varying site conditions, providing both installation simplicity through standardized procedures and flexibility through reconfigurable arrangements
4Device complexity
If traditional screen systems are used, then the structure is simple, but the system cannot be assembled without creating separate framework
Solution Approach 1:
The framework and screen panels are merged into single manufactured modules that are produced as complete units. This integration simplifies the manufacturing process by eliminating the need to separately fabricate and assemble framework components, while the modular design maintains structural simplicity through standardized configurations
Data Source
AI summary
The present invention comprises a modular connector pipe screen for a catch basin having a plurality of screen segments and a deflector screen. The screen segments may be stacked and adjoined side-by-side wherein the segments are secured together with only fasteners and without any separate frame structure for connection or support. Accordingly, each screen segment is comprised of a single perforated panel having a bottom flange, and at least one of an upper flange, and a side flange which provide integrated structure support as well as surfaces to which the single segments can be fixed together. When stacked, the bottom flange of a first screen segment may be connected to the upper flange of a second screen segment through a fastener or screen segments may be adjoined side-by-side and fastened at the side flanges. Additional screen segments may then be added to create different shapes for various installation needs.