Modular Extendable Plant Tray Assembly for Flexible Re-Spacing

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Solution Overview

Problem

Existing extendable plant tray assemblies are challenging to install, adapt, and transport due to their large size and custom design requirements, leading to high manufacturing costs and labor-intensive spacing adjustments that can damage plants.

Innovation Solution

An extendable plant tray assembly with a modular design featuring detachable extendable connection members that connect grid structure elements, allowing for easy assembly, customization, and spacing adjustment in two directions, facilitated by a snap-fit mechanism and telescopic extensions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If extendable plant tray assemblies are designed with custom/dedicated designs to provide expandable functionality, then automation of re-spacing is improved, but manufacturing cost increases and device complexity increases

Engineering Contradiction:
Improveautomation of re-spacingVSAvoidmanufacturing cost
Core Design Contradiction:
Extent of automationVSEase of manufacture

Solution Approach 1:

The plant tray assembly is designed with universal components that can perform multiple functions. The grid structure elements and connection members can be configured for both initial planting and later re-spacing operations, eliminating the need for custom-designed automated systems while maintaining automation benefits through the universal expandable mechanism

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The assembly is divided into separate grid structure elements that can be independently manufactured and then connected through connection members. This segmentation allows for simpler, more economical manufacturing of individual components while achieving automated re-spacing functionality when assembled

Inventive Principle:
Principle #1Segmentation

2Extent of automation

If extendable plant tray assemblies are designed with custom/dedicated designs to provide expandable functionality, then automation of re-spacing is improved, but device complexity increases

Engineering Contradiction:
Improveautomation of re-spacingVSAvoiddevice complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The same grid structure elements and connection members serve dual purposes: providing structural support during initial planting and enabling automated re-spacing operations. This multi-functionality reduces device complexity compared to custom-designed systems that would require separate components for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The connection members are designed to be detachable, allowing the assembly to dynamically change configuration from a compact initial state to an expanded re-spacing state. This dynamic capability provides automated re-spacing functionality without requiring complex fixed mechanisms

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If expandable assemblies are installed as a whole with large dimensions, then expandability functionality is achieved, but installation difficulty increases and adaptability decreases

Engineering Contradiction:
Improveexpandability functionalityVSAvoidinstallation difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The assembly is segmented into multiple grid structure elements that can be transported and installed separately, then connected through connection members. This reduces installation difficulty while maintaining the expandability functionality that allows the structure to adapt to different spacing requirements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The detachable connection members enable the assembly to be dynamically configured during installation. Components can be easily connected or disconnected to adapt to different installation scenarios, making the expandable functionality accessible without complex installation procedures

Inventive Principle:
Principle #15Dynamics

4Productivity

If assemblies are designed to expand and contract between different positions, then re-spacing capability is achieved, but adaptability for shrinking or expanding operations is hindered

Engineering Contradiction:
Improvere-spacing capabilityVSAvoidadaptability for shrinking or expanding
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The detachable connection members provide dynamic connectivity, allowing the assembly to be easily expanded or contracted by connecting or disconnecting components. This enhances adaptability for both shrinking and expanding operations while maintaining re-spacing capability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The segmented grid structure elements connected by detachable members allow independent adjustment of different sections. This enables flexible shrinking or expanding operations in specific areas while maintaining overall re-spacing capability across the entire assembly

Inventive Principle:
Principle #1Segmentation

5Area of stationary object

If assemblies are designed with large dimensions for expandability, then space distribution is improved, but transportation difficulty increases

Engineering Contradiction:
Improvespace distributionVSAvoidtransportation difficulty
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The assembly is divided into smaller grid structure elements that can be transported separately to locations with limited space access. These segments are then connected through connection members to achieve the required space distribution, eliminating transportation difficulties associated with large monolithic structures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The segmented design allows grid structure elements to be nested or stacked during transportation, maximizing space utilization in transport vehicles. Upon arrival, the segments are unpacked and connected to provide the required space distribution for plant re-spacing

Inventive Principle:
Principle #7Nested doll (Nesting)

6Area of stationary object

If assemblies are designed with large dimensions for expandability, then space distribution is improved, but assembly time on-site increases

Engineering Contradiction:
Improvespace distributionVSAvoidassembly time on-site
Core Design Contradiction:
Area of stationary objectVSLoss of time

Solution Approach 1:

The segmented grid structure elements can be prepared and pre-assembled off-site, then transported and quickly connected on-site using the detachable connection members. This reduces on-site assembly time while achieving the required space distribution for effective plant re-spacing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Connection members can be pre-attached to grid structure elements before transportation. This preliminary action reduces the complexity and time of on-site assembly, allowing rapid deployment of the expandable structure to achieve proper space distribution

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12439860B2Extendable plant tray assembly
Publication Date: 2025.10.14 CREA TECH INT BV
  • US12439860B2 patent drawing
  • US12439860B2 patent drawing
  • US12439860B2 patent drawing

AI summary

An extendable plant tray assembly comprising a plurality of plant holders in a grid structure, wherein in a first direction said plant holders are movably connected through an extension system arranged to move said assembly between a retracted position and an extended position, the assembly including at least one grid structure element holding a plurality of plant holders in a second direction transverse to said first direction, wherein the plurality of plant holders are arranged on the at least one grid structure element in a staggered manner, alternating a plant holder with a plant holder receiving space, wherein the extension system comprises extendable connection members which are configured to connect at least two grid structure elements, and wherein the extendable connection members are detachably connected to said at least two grid structure elements.