Modular Plant Tray System for Customizable Vertical Displays

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Solution Overview

Problem

Existing plant display systems lack customization options to accommodate varying installation sizes and lengths, leading to increased manufacturing costs, complex logistics, and the need for multiple container types, which complicates product ordering and inventory management.

Innovation Solution

A modular vertical wall plant display system featuring trays with a base and back portion at an acute angle, allowing for customizable configurations by dividing into sections, with connecting elements for co-planarity and fluid management features like reservoirs and drainage systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple different containers are used to accommodate varying installation sizes and lengths, then the display system can be customized to specific installation requirements, but manufacturing costs increase and logistics become more complicated

Engineering Contradiction:
Improvecustomization to installation requirementsVSAvoidmanufacturing cost and logistics complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The container is divided into multiple modular sections that can be joined together to create different lengths and configurations. Each section maintains standardized dimensions for manufacturing efficiency while allowing customization through combination. The sections can be separated and reconfigured for different installation requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A single standardized container design serves multiple functions and installation scenarios through modular assembly. The same basic container type can be used in various configurations (different lengths, arrangements) by joining multiple sections, eliminating the need for multiple specialized container types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If containers are made in predetermined sizes to accommodate specific numbers of plants, then manufacturing is simplified, but the system cannot adapt to different installation sizes and shapes

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidadaptability to installation variations
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The container is designed as an assembly of standardized modular sections. Each section is manufactured to the same specifications, simplifying production, while the sections can be joined in different quantities and configurations to match various installation requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The container system transitions from fixed predetermined sizes to a dynamic, reconfigurable structure. Modular sections can be assembled and disassembled to create different container lengths and arrangements, allowing the system to adapt to changing installation requirements while maintaining manufacturing simplicity.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11206767B2Modular planting tray and vertical wall planting system
Publication Date: 2021.12.28 GSKY PLANT SYST
  • US11206767B2 patent drawing
  • US11206767B2 patent drawing
  • US11206767B2 patent drawing

AI summary

A vertical wall display system for displaying potted plants includes trays that have a base portion and a back portion disposed at an acute angle with respect to each other. The base portion of the tray defines a plurality of niches in a linear array for receiving potted plants, each niche defines a reservoir capable of retaining a predetermined volume of a fluid. The back portion of the tray includes connecting elements for connecting the back portion of one tray with the back portion of a second tray so that the trays are substantially co-planar. Each of the trays define at least two sections that are joined so at to be separable into discrete sections that include different numbers of niches.