Modular Plasma Arc Reactor with Controllable Magnetic Fields

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Solution Overview

Problem

Existing plasma generators are limited in their flexibility and suitability for various applications due to their specialized designs, which restrict their ability to handle different working gases, temperatures, and plasma volumes, making them less versatile for diverse process requirements.

Innovation Solution

A modular plasma arc reactor system with adjustable electrode pairs and controllable magnetic fields allows for the selective movement and optimization of the electrical arc within the reactor, enabling the generation of a plasma with tailored characteristics and parameters for specific processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If plasma generators are designed with specialized configurations for specific applications, then they can achieve optimized performance for that particular application, but they lose flexibility and adaptability for other applications requiring different working gases, temperatures, or plasma volumes

Engineering Contradiction:
Improveperformance optimizationVSAvoidflexibility for different applications
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The plasma generator is divided into multiple independent modules, each capable of being configured for specific applications. This segmentation allows individual modules to be optimized for particular tasks while the overall system maintains versatility through modular reconfiguration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates adjustable and reconfigurable components that allow dynamic adaptation between different operating conditions. Electrode configurations, working gases, and operational parameters can be modified to suit different applications, transforming a static specialized design into a dynamic multi-purpose system.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a plasma generator is designed to handle multiple applications with different requirements, then adaptability improves, but device complexity increases

Engineering Contradiction:
Improveflexibility for different applicationsVSAvoidsystem configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

By segmenting the system into standardized modules, complexity is managed through repetition of proven designs rather than creating entirely new configurations for each application. Each module follows established design patterns, reducing overall system complexity while maintaining versatility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular design creates universal components that can serve multiple functions across different applications. A single module type can be deployed in various configurations to meet different operational requirements, reducing the total number of unique components needed and simplifying the system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the flexibility and adaptability of plasma generators, allowing them to produce optimized plasma conditions for different applications, improving the efficiency and versatility of plasma-based processes.

Implementation Method 1

A first electrode pair, comprising an anode and a cathode, is configured to provide a first electrical arc proximate the inlet of the chamber. A second electrode pair, also comprising an anode and a cathode, is configured to provide a second electrical arc within the chamber

Methodology Applied
Scientific EffectElectrical arc: Electric Arc

Implementation Method 2

The electric arc will rapidly heat the gas by resistive and radiative heating to very high temperatures within microseconds of the gas passing through the arc

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Implementation Method 3

The electric arc will rapidly heat the gas by resistive and radiative heating to very high temperatures within microseconds of the gas passing through the arc. Essentially any gas may be used to produce a plasma in such a manner

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 4

A device is configured to selectively move a circumferential location of at least a portion of the second electrical arc within the chamber relative to a longitudinal axis of the chamber

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS7741577B2Modular hybrid plasma reactor and related systems and methods
Publication Date: 2010.06.22 BATTELLE ENERGY ALLIANCE LLC
  • US7741577B2 patent drawing
  • US7741577B2 patent drawing
  • US7741577B2 patent drawing

AI summary

A device, method and system for generating a plasma is disclosed wherein an electrical arc is established and the movement of the electrical arc is selectively controlled. In one example, modular units are coupled to one another to collectively define a chamber. Each modular unit may include an electrode and a cathode spaced apart and configured to generate an arc therebetween. A device, such as a magnetic or electromagnetic device, may be used to selectively control the movement of the arc about a longitudinal axis of the chamber. The arcs of individual modules may be individually controlled so as to exhibit similar or dissimilar motions about the longitudinal axis of the chamber. In another embodiment, an inlet structure may be used to selectively define the flow path of matter introduced into the chamber such that it travels in a substantially circular or helical path within the chamber.