Modular Plug Connector Assembly With Replaceable Functional Units
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Solution Overview
Problem
The existing modular industrial connectors have limited flexibility due to a restricted number of connector module slots in holding frames, which restricts their adaptability and requires increased assembly effort for customization.
Innovation Solution
The connector module is designed with at least two independent functional units that can operate independently and combine synergistically, featuring a cavity for reversible fixing using a cross-shaped fixing component, allowing for flexible assembly and replacement without increasing assembly effort.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the number of connector module slots in holding frames is increased to enhance flexibility and adaptability, then the modularity and customization capability are improved, but the device complexity and assembly effort increase
Solution Approach 1:
The connector module is divided into independent functional units that can be separately assembled and configured. Each functional unit represents a discrete segment that can be independently selected, removed, or replaced, allowing customization without increasing overall assembly complexity. The holding frame is also segmented into multiple slots that can accommodate different functional units.
Solution Approach 2:
The holding frame is designed with universal slots that can accommodate various types of functional units through standardized interfaces. This multi-functionality allows the same holding frame structure to support different connector configurations by simply changing the functional units inserted into the slots, rather than designing different frame structures for different applications.
2Adaptability or versatility
If connector modules are designed with multiple independent functional units to enhance modularity, then the adaptability is improved, but the device complexity increases
Solution Approach 1:
The connector module is segmented into independent functional units, each performing a specific function. These units are structurally distinct and can be independently manufactured, tested, and replaced. The segmentation is achieved through separate housings or compartments within the connector module that physically isolate each functional unit.
Solution Approach 2:
Multiple functional units are nested within a common connector module housing or holding frame. The functional units are arranged in a compact configuration where smaller units fit within or alongside larger structural elements, maximizing space utilization while maintaining independent accessibility to each unit.
Data Source
AI summary
A plug connector module for a modular industrial plug connector is provided, wherein the plug connector module is formed from at least two independent functional units, wherein the functional units enclose a cavity when in the assembled state together. A method for producing a plug connector module for a modular industrial plug connector is also provided, comprising: initially assembling at least two independent functional units, wherein the functional units enclose a cavity when in the assembled state together; and subsequently at least partially filling the cavity with a fixing material, whereby the functional units are fixed to one another.