Modular Pod Mattress Layout for Body-Region Support Customization

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Solution Overview

Problem

Conventional mattresses lack customization for individual body support and comfort needs, are not easily adaptable for changing user heights and weights, and are wasteful and difficult to replace, especially when shared by individuals of varying sizes.

Innovation Solution

A modular pod mattress with a structural frame and removable, customizable pods that can be secured and rearranged based on user height and weight distribution, featuring encapsulated spring members or foam padding with varying elasticity levels, allowing for precise support and easy replacement of worn parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional mattress uses uniform composition across the entire mattress, then manufacturing is simple and cost-effective, but it cannot provide customized support for different body regions or users of varying sizes

Engineering Contradiction:
Improvecustomization for different body regions and usersVSAvoidmattress structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mattress is divided into multiple modular zones or pods, each containing different support characteristics. These modules can be independently configured to match different body regions (head, torso, legs) or user preferences, allowing customization without requiring a completely different mattress for each scenario.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mattress design incorporates universal modules that can be arranged and reconfigured to serve multiple functions and user needs. The same basic module types can be combined in different patterns to accommodate single users, couples, or different sleeping positions, reducing the need for entirely separate mattress designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a conventional mattress is designed for specific support needs, then it provides adequate support for those needs, but it cannot be easily adapted when user height or weight changes over time

Engineering Contradiction:
Improveadjustability for changing user needsVSAvoidadjustment process
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The mattress incorporates adjustable and reconfigurable elements that can be modified over time. Modules can be added, removed, or repositioned to adapt to changing user needs such as weight gain/loss, height changes, or evolving comfort preferences, making the mattress dynamic rather than static.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mattress is designed with pre-configured modules that can be easily rearranged or replaced. Adjustment mechanisms are built in advance to facilitate simple reconfiguration without requiring complex tools or professional assistance, allowing users to adapt the mattress themselves as their needs change.

Inventive Principle:
Principle #10Preliminary action

3Ease of repair

If a conventional mattress shows wear in one portion, then only that portion needs replacement, but the entire mattress must be replaced and discarded

Engineering Contradiction:
Improvereplacement of worn portionsVSAvoidwaste of functional material
Core Design Contradiction:
Ease of repairVSLoss of substance

Solution Approach 1:

The mattress is constructed from discrete, replaceable modules rather than a single integrated structure. When one module becomes worn or damaged, only that specific module needs to be removed and replaced, while the remaining functional modules continue to provide support and comfort.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular design enables selective replacement of worn components while recovering and retaining the still-functional portions of the mattress. This extends the overall lifecycle of the mattress system and reduces waste by keeping usable components in service.

Inventive Principle:
Principle #34Discarding and recovering

4Strength

If a conventional mattress is large and heavy for adequate support, then it provides necessary structural support, but moving and replacing it becomes burdensome and difficult

Engineering Contradiction:
Improvestructural supportVSAvoidmoving and replacement
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The mattress is divided into smaller, lighter modules that collectively provide the necessary structural support. Each individual module is easier to handle and move, yet when assembled together they deliver the total support strength of a traditional full-size mattress.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mattress system transitions from a static, monolithic structure to a dynamic, modular assembly. The modules can be easily disassembled, moved, and reconfigured, reducing the physical burden of moving and replacing the mattress while maintaining structural integrity through the combined support of multiple modules.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides tailored support and comfort for individuals of different sizes, allows for easy adjustment and replacement of worn components, reducing waste and improving sleep quality while being eco-friendly and easy to move.

Implementation Method 1

a plurality of resilient members enclosed within a pod housing

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9144320B1Modular pod mattress
Publication Date: 2015.09.29 BAKER ROGER
  • US9144320B1 patent drawing
  • US9144320B1 patent drawing
  • US9144320B1 patent drawing

AI summary

The invention relates to a modular pod mattress used for sleeping. The mattress includes a structural frame having bottom rails, guide rails and a dividing rail. A plurality of modular pods are secured to the frame to form the customized mattress that relates directly to the height and eight distribution of an individual's body parts to provide the maximum quality sleep environment unique to that individual. The modular pods include a plurality of spring members, which may have varying elasticity or resistant levels. The modular pods are supported by a support platform that prevents the pods from sagging or deflecting during use of the mattress. A horizontal scale system may be utilized to determine the specific weight of a particular body part, e.g., head, shoulders, thorax, buttocks, thighs, calves and feet, of the user.