Modular Pollution Sensor Exchange Mechanism

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Solution Overview

Problem

Existing pollution measurement apparatuses require the entire sensing unit to be separated to exchange individual sensors, making the process cumbersome and inefficient.

Innovation Solution

A modular design where specific gas concentration measuring sensors or main operation parts can be easily exchanged by separating the measurement unit from the main body and replacing it with equivalent units, facilitated by a system of interconnected pipes and flow grooves that allow for seamless integration and air-tight sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If multiple sensors are disposed on an integrally formed single passage to form a single sensing part, then the structure is compact and simple, but when one sensor needs exchange, the entire sensing part has to be separated making the exchange process cumbersome

Engineering Contradiction:
Improvesensing part structureVSAvoidsensor exchange process
Core Design Contradiction:
Device complexityVSEase of repair

Solution Approach 1:

The sensing part is divided into multiple independent measurement units, each housing a specific sensor. Each measurement unit can be independently removed and exchanged without affecting other sensors, resolving the contradiction between structural simplicity and ease of repair.

Inventive Principle:
Principle #1Segmentation

2Ease of repair

If the entire sensing part is separated to exchange a single sensor, then the sensor can be replaced, but the process becomes time-consuming and inefficient

Engineering Contradiction:
Improvesensor replaceabilityVSAvoidsensor exchange time
Core Design Contradiction:
Ease of repairVSLoss of time

Solution Approach 1:

By segmenting the sensing part into independent measurement units, only the specific unit containing the faulty sensor needs to be removed and replaced, significantly reducing exchange time compared to replacing the entire sensing assembly.

Inventive Principle:
Principle #1Segmentation

3Productivity

If measurement units are designed to be independently exchangeable, then sensor exchange becomes efficient, but the device structure becomes more complex with multiple connecting means

Engineering Contradiction:
Improvesensor exchange efficiencyVSAvoiddevice structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The connecting means (connecting pipes and flow grooves) are designed with universal compatibility to work across different measurement units. This standardized interface enables efficient sensor exchange while minimizing structural complexity through reuse of the same connecting components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9010173B2Pollution measurement apparatus for easily exchanging sensor
Publication Date: 2015.04.21 SCIENTEC LAB CENT
  • US9010173B2 patent drawing
  • US9010173B2 patent drawing
  • US9010173B2 patent drawing

AI summary

Disclosed is a pollution measurement apparatus which measures a pollutant concentration and a pollutant component in gas, and more particularly a pollution measurement apparatus for easily exchanging a sensor, which can facilely exchange only desired sensors when it is required to exchange part of multiple sensors for sensing pollution.