Modular Pool And Spa Control Panels For Expandable Device Integration

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Solution Overview

Problem

Existing pool and spa control systems are often limited by compatibility issues with specific devices, require additional controllers for expanded operations, and are not energy-efficient when separate controllers are used without communication.

Innovation Solution

A modular pool/spa control system with a main control panel and expandable modular relay packs that allow for automatic identification and programming of devices, enabling seamless integration of various equipment and communication between panels for unified control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a microprocessor-based controller is used to control pool/spa devices, then automation is provided for these components, but the controller is often only compatible with specific types of devices, requiring expensive converters or new compatible devices

Engineering Contradiction:
ImproveautomationVSAvoiddevice compatibility
Core Design Contradiction:
Extent of automationVSAdaptability or versatility

Solution Approach 1:

The controller is designed with a universal communication interface that can detect and communicate with various types of pool and spa devices regardless of manufacturer or model. The system automatically identifies device types and adapts communication protocols, eliminating the need for device-specific controllers or expensive compatibility converters.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a controller with a pre-defined number of relays/ports is used, then the initial device control capability is provided, but the user is restricted when wishing to expand operations by adding additional lights, pumps, heaters, solar arrays, etc.

Engineering Contradiction:
Improvecontroller capacityVSAvoidsystem expandability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The controller architecture is segmented into modular components with expandable relay banks. Instead of a fixed number of relays, the system allows addition of modular relay packs that can be integrated into the existing controller structure, enabling seamless expansion of device capacity without replacing the entire controller.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system expands capacity by adding a temporal dimension to controller configuration - allowing dynamic addition and removal of relay banks without system downtime. The controller can adapt its relay configuration over time, transforming from a static to a dynamic architecture that grows with user needs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If two separate controllers are purchased to control expanded operations, then the maximum device capacity is increased, but the controllers are not in communication, require separate programming, and result in less energy-efficient system operation

Engineering Contradiction:
Improvedevice capacityVSAvoidenergy efficiency
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

Multiple relay banks that were previously requiring separate controllers are merged into a single unified controller architecture. All relay banks communicate through a common communication bus, allowing centralized control and coordination of all devices. This eliminates the need for separate programming of multiple controllers and enables energy-efficient coordinated operation of all pool and spa devices.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11822300B2Modular pool/spa control system
Publication Date: 2023.11.21 HAYWARD IND INC
  • US11822300B2 patent drawing
  • US11822300B2 patent drawing
  • US11822300B2 patent drawing

AI summary

Disclosed is a system for controlling pool/spa components. More particularly, disclosed is a system for controlling pool/spa components including a display screen and one or more processors presenting a control user interface for display on the display screen, wherein the control user interface includes a home screen comprising a first portion containing a first plurality of buttons and/or controls for controlling a first group of the plurality of pool/spa components associated with a first body of water, and a second portion containing a second plurality of buttons and/or controls for controlling a second group of the plurality of pool/spa components associated with a second body of water.