Modular Power Conversion Control With Executable Extension Programs

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Solution Overview

Problem

Existing power conversion devices face challenges in achieving both easy programming and improved extensibility, as existing technologies do not allow for seamless integration of extension programs and sophisticated control adjustments.

Innovation Solution

A power conversion device with a control circuit that acquires and executes extension programs, allowing for easy programming and improved extensibility by incorporating extension modules based on sequence data, and includes a control unit that controls the power conversion circuit based on execution results.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a power conversion device uses a fixed program structure for controlling the power conversion circuit, then the device is simple to program and operate, but the device lacks extensibility and cannot be easily adapted to new functions or requirements

Engineering Contradiction:
ImproveextensibilityVSAvoidprogramming complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control program is segmented into multiple independent program modules, each performing a specific function. These modules can be independently developed, tested, and reused. The segmentation allows the system to maintain a simple base structure while enabling extensibility through modular addition without increasing overall programming complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The program modules are designed with universal interfaces and standardized structures that allow them to be used in multiple contexts and combined in various sequences. This universality enables the same set of modules to serve multiple functions and adapt to different requirements without requiring separate custom programming for each application.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the power conversion device allows for easy programming with a simple module structure, then the device is quick to deploy and operate, but the device cannot incorporate sophisticated control adjustments and extension programs

Engineering Contradiction:
Improveease of programmingVSAvoidcontrol flexibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The system performs preliminary actions by pre-defining a library of standardized program modules with established interfaces and behaviors. This preliminary structuring enables users to easily program complex control logic by simply selecting and sequencing pre-built modules rather than writing code from scratch, while still allowing sophisticated control adjustments through the combination of specialized modules.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The program modules act as intermediaries between the simple user interface for program selection and the complex power conversion control logic. Users interact with high-level module selections without needing to understand the underlying complexity, while the modules themselves encapsulate sophisticated control algorithms and can be combined to achieve complex control objectives.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the power conversion device integrates extension programs dynamically, then the device achieves improved extensibility and adaptability, but the device requires a more complex control structure and program management system

Engineering Contradiction:
ImproveextensibilityVSAvoidcontrol structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system implements dynamic program module loading and execution, where the control structure can adapt its composition at runtime based on requirements. Extension programs can be added, removed, or modified without restructuring the entire control system. This dynamic approach enables extensibility while maintaining a manageable control structure through standardized interfaces and a modular architecture that isolates complexity within individual modules rather than the overall system.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12481516B2Power conversion device, power conversion method, and power conversion device manufacturing method
Publication Date: 2025.11.25 YASKAWA DENKI KK
  • US12481516B2 patent drawing
  • US12481516B2 patent drawing
  • US12481516B2 patent drawing

AI summary

This power conversion device comprises: a power conversion circuit for converting primary side power to secondary side power; a program storage unit for storing a plurality of program modules and sequence data; an extension program acquiring unit for acquiring an extension program and storing the extension program into an extension program storage unit; and a control unit for sequentially calling and executing two or more modules to be executed from the plurality of program modules on the basis of the sequence data and controlling the power conversion circuit on the basis of an execution result. The plurality of program modules includes an extension module. When the called module to be executed is the extension module, the control unit executes the extension program by including the extension program in the extension program storage unit in the extension module.