Modular Power Unit Frames for Mobile High-Capacity Jobsite Power

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Solution Overview

Problem

Traditional power systems lack the necessary capacity, durability, and mobility to effectively function in industrial settings, such as construction sites, where they need to power varied equipment and be easily maneuvered.

Innovation Solution

A modular power system comprising a power station, rigid frames for protection and interlocking, a battery for enhanced capacity, and transportation elements like wheels or skis for mobility, allowing for easy movement and stacking of components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional power systems are designed as stationary units, then structural stability is improved, but mobility deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidmobility
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The power system is divided into modular components (power station, battery units, frames) that can be independently assembled and disassembled. The bottom frame with transportation elements can be separated from the power station and battery units, enabling mobility while maintaining structural integrity when assembled.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a fixed stationary design to a dynamic configuration where components can be moved, assembled, and disassembled. The bottom frame with wheels or skis provides dynamic mobility, while the interlocking frame structures provide dynamic structural stability when assembled.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If power systems are designed for portability, then mobility is improved, but capacity deteriorates

Engineering Contradiction:
ImprovemobilityVSAvoidpower capacity
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The power system uses modular battery units that can be stacked vertically on the bottom frame. This segmentation allows the capacity to be scaled by adding or removing battery units while maintaining portability through the common bottom frame with transportation elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system increases capacity by utilizing the vertical dimension through stacking battery units upward from the bottom frame, rather than expanding horizontally. This allows high capacity while maintaining a compact footprint for mobility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If power systems are built for industrial durability, then reliability is improved, but device complexity deteriorates

Engineering Contradiction:
Improveindustrial durabilityVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides the structure into simple, standardized components (bottom frame, power station frame, battery units) with standardized interlocking mechanisms. This segmentation provides industrial durability through robust individual components while keeping overall complexity manageable through modularity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bottom frame serves multiple functions: structural support, transportation (with wheels or skis), and stacking capability. This multi-functionality reduces the need for separate components, simplifying the overall structure while maintaining industrial durability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240258807A1Modular power system
Publication Date: 2024.08.01 GLOBAL IND DISTRIBUTION INC
  • US20240258807A1 patent drawing
  • US20240258807A1 patent drawing
  • US20240258807A1 patent drawing

AI summary

A modular power system may include a power station; a first rigid frame configured to house the power station; a second rigid frame configured to engage the first rigid frame; a first battery configured to be mounted proximate to the power station and housed in the second rigid frame; a bottom frame engaging the first rigid frame and comprising a transportation element; and a top frame engaging the second rigid frame.