Modular Portable Power System Segmentation for Fuel Reduction

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Solution Overview

Problem

Existing backup power systems, such as gas generators, are inefficient, costly, and pose safety risks due to fuel storage and consumption issues, while alternative solar and wind power systems with battery storage are impractical for frequent or short power outages and can be costly.

Innovation Solution

A modular portable power system comprising a bank of batteries and a DC to AC inverter, allowing for flexible configuration and reconfiguration to provide efficient and safe backup power, with the ability to connect multiple modules for increased capacity and redundancy, including solar charging and generator integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gas generators are used for backup power, then power can be provided during outages, but fuel consumption is excessive and storage is dangerous

Engineering Contradiction:
Improvebackup power availabilityVSAvoidfuel consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system divides the backup power function into two separate modules: a battery module for energy storage and a generator module for power generation. This segmentation allows the battery to handle base load and extend operational duration, reducing the generator's fuel consumption and runtime requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery module is pre-charged during normal operation or before outages occur. This preliminary energy storage enables the system to provide immediate backup power without requiring the generator to run continuously, thereby reducing fuel consumption and storage needs.

Inventive Principle:
Principle #10Preliminary action

2Duration of action of moving object

If larger propane tanks are used to extend generator operation, then runtime is increased, but pressure drops below required levels

Engineering Contradiction:
Improvegenerator operation durationVSAvoidpropane tank pressure
Core Design Contradiction:
Duration of action of moving objectVSStress or pressure

Solution Approach 1:

The system separates the energy storage function (battery module) from the power generation function (generator module). The battery module provides extended runtime without requiring large propane tanks, thus maintaining adequate propane pressure for the generator's operation.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If solar and wind power systems with battery storage are implemented, then alternative power is provided, but systems are heavy and difficult to move

Engineering Contradiction:
Improvealternative power source capabilityVSAvoidbattery bank weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The battery module is designed as a separate, self-contained unit with integrated handles and mounting features. This modular segmentation makes the heavy battery component easier to move and position independently, rather than being part of a large fixed installation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from traditional horizontal battery bank configurations to a vertical modular stackable design. This dimensional change allows for compact space utilization and easier maneuverability while maintaining the required energy storage capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Adaptability or versatility

If modular design is used to improve flexibility, then adaptability increases, but device complexity increases

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidmodular system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system is divided into standardized modules (battery module, generator module, inverter module) with uniform connection interfaces. This segmentation enables flexible configuration while maintaining simplicity through standardization of connection protocols and physical interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular modules are designed with universal connection interfaces that can accommodate different module types and configurations. This universality allows the system to adapt to various power needs without requiring complex custom interfaces for each module combination.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient, safe, and reliable backup power, reducing fuel consumption and extending generator operation, while being cost-effective and adaptable to varying power needs, enhancing power availability during outages.

Implementation Method 1

A second module includes a DC to AC inverter that converts 12 volts DC power from the one or more batteries in the first module to 115 volts AC

Methodology Applied
Scientific EffectDC to AC conversion:

Data Source

PatentUS11283131B1Modular portable power systems and methods
Publication Date: 2022.03.22 CARROLL CHRISTOPHER PAUL
  • US11283131B1 patent drawing
  • US11283131B1 patent drawing
  • US11283131B1 patent drawing

AI summary

The application describes systems and methods for a modular portable power plant system including a first module having a first bank of one or more batteries and a second module that is detachably connectable to the first module. The second module includes a first DC to AC power inverter that is in electrical communications with the first bank of one or more batteries. The first module can be configured to house a first bank of one or more batteries arranged in a first configuration or a second configuration such that the first module includes a reconfigurable battery rack assembly arranged to be reconfigurable to provide support for a first battery set in the first configuration and a second battery set in the second configuration.