Modular Power Plant Containerized Substation Generator Segmentation

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Solution Overview

Problem

Current power plants are difficult to transport, require complex installation, and lack scalability and sufficient power generation capabilities, making them unsuitable for remote or emergency power needs.

Innovation Solution

A scalable portable modular power plant design featuring containerized electrical substation and generator modules, with transformers and fuel tanks, allowing for easy transportation, efficient installation, and flexible power output, including remote operation and scalability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If traditional power plants are used, then power generation capability is sufficient, but transportability and installation complexity deteriorate

Engineering Contradiction:
Improvepower generation capabilityVSAvoidtransportability and installation
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The power plant is divided into multiple independent modular units, each containing essential components (engine, generator, control systems). These modules can be transported separately and assembled at the deployment site, dramatically improving transportability while maintaining sufficient total power generation capability through parallel operation of multiple modules.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Components are nested within standardized container modules that can be stacked or arranged in compact configurations. The modular design allows smaller power modules to be nested within or alongside larger ones, optimizing space utilization during transport and storage while enabling scalable power output at the deployment location.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Power

If power plant capacity is increased, then power generation capability improves, but scalability and portability deteriorate

Engineering Contradiction:
Improvepower generation capabilityVSAvoidscalability and portability
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The system uses standardized modular units that can be replicated and combined in various configurations. Each module provides a fixed power output, and the total system capacity is achieved by parallel operation of multiple identical modules, enabling scalable power generation while maintaining consistent portability characteristics for each transportable unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular design creates universal power units that can serve multiple functions and be deployed in various configurations. Each module is designed to be independently transportable and operable, yet can be combined with other identical modules to create larger power systems, providing both portability and scalability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If modular containerized design is used, then portability and ease of installation improve, but power generation capability may deteriorate

Engineering Contradiction:
Improveportability and ease of installationVSAvoidpower generation capability
Core Design Contradiction:
Ease of operationVSPower

Solution Approach 1:

Multiple modular units are designed to operate in parallel with integrated control systems that merge their output. By combining several containerized modules, the system achieves high power generation capability equivalent to traditional large power plants while retaining the portability and installation advantages of modular design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The containerized modules are designed with universal interfaces and standardized configurations that allow them to be deployed individually or combined in arrays. This multi-functionality enables the same modular design to provide both small-scale portable power and large-scale high-capacity power generation depending on the number of modules deployed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8872366B2Scalable portable modular power plant
Publication Date: 2014.10.28 APR ENERGY LLC
  • US8872366B2 patent drawing
  • US8872366B2 patent drawing
  • US8872366B2 patent drawing

AI summary

A scalable portable modular power plant that includes an electrical substation module containing a substation container with a first transformer and a second transformer positioned at the first and second ends of the substation container, and a plurality of containerized electric generator modules each positioned relative to a corner of the substation module, where each electric generator module is connected to one of the two transformers.