Modular Power Post Receptacle Housing for Easy Outdoor Replacement

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Solution Overview

Problem

Existing outdoor power receptacle systems lack modularity and ease of maintenance, as they often require complex wiring and cannot easily accommodate different types of electrical devices or configurations.

Innovation Solution

A modular assembly of interchangeable components, including various mounting posts, receptacle housings, and covers, that can be combined to create different power post support structures, allowing for easy replacement and adaptation to different electrical devices and configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a modular assembly with interchangeable components is used, then adaptability and ease of maintenance are improved, but device complexity increases due to multiple components needing to be coordinated

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The power post assembly is divided into distinct modular components including the post body, receptacle housing, cover, and internal electrical components. Each component can be independently manufactured, installed, and replaced. The receptacle housing can be removed and replaced without disturbing the post structure, enabling easy maintenance and adaptation to different electrical device configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The standardized post structure serves multiple functions: it provides mechanical support, houses electrical conductors, and accommodates different receptacle housing configurations. The same post body can work with various receptacle types, making the system universally applicable to different electrical devices and configurations without requiring custom post designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of repair

If a modular assembly with interchangeable components is used, then ease of maintenance is improved, but device complexity increases due to multiple components needing to be coordinated

Engineering Contradiction:
Improveease of maintenanceVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The power post assembly is divided into distinct modular components including the post body, receptacle housing, cover, and internal electrical components. Each component can be independently manufactured, installed, and replaced. The receptacle housing can be removed and replaced without disturbing the post structure, enabling easy maintenance and adaptation to different electrical device configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The receptacle housing is designed to be extractable from the post structure. This allows the receptacle to be removed for replacement or repair without dismantling the entire post assembly. The electrical conductors remain in the post, and only the receptacle housing needs to be taken out and replaced, significantly simplifying maintenance operations.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If standardized connectors are used, then ease of manufacture is improved, but manufacturing precision requirements increase to ensure proper mating

Engineering Contradiction:
Improveease of manufactureVSAvoidmanufacturing precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The standardized post structure serves multiple functions: it provides mechanical support, houses electrical conductors, and accommodates different receptacle housing configurations. The same post body can work with various receptacle types, making the system universally applicable to different electrical devices and configurations without requiring custom post designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250192468A1Modular power post assembly with receptacle housing
Publication Date: 2025.06.12 HUBBELL INC
  • US20250192468A1 patent drawing
  • US20250192468A1 patent drawing
  • US20250192468A1 patent drawing

AI summary

An outdoor mounting assembly for use with an electrical device such as an outlet. A post has a hollow body with an upper end and a lower end. A receptacle housing is removably connected to the upper end of the post. The receptacle housing has a top and a plurality of side walls defining an interior cavity. At least one of the side walls has an opening providing access to the interior cavity. A cover is moveably connected to the receptacle housing. The cover has an opening to permit passage of a conductor.