Modular Power Distribution Assembly for Scalable Serviceable Layouts
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Solution Overview
Problem
Traditional power distribution systems are not optimized for minimal size and are often larger than necessary, with unused components and non-serviceable electronic components, and they restrict module interlinking, requiring disassembly for maintenance and limiting scalability.
Innovation Solution
A modular power distribution assembly with scalable primary and secondary power modules, a common communication backplane, and bus bars that allow selective removal of modules without disrupting power or signal connections, enabling flexible configuration and reduced component count.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of stationary object
If traditional power distribution systems are used, then power distribution functionality is provided, but the system size is larger than necessary and includes unused components
Solution Approach 1:
The power distribution system is divided into modular units that can be independently configured. Each module contains specific power distribution components that can be selectively assembled based on required functionality, eliminating the need for complete systems with unused components and reducing overall system volume.
Solution Approach 2:
The modular components are designed with universal interfaces and standardized connection mechanisms that allow the same basic modules to serve multiple configuration purposes. This enables a reduced set of modules to provide various power distribution configurations through different assembly arrangements.
2Ease of repair
If traditional power distribution systems are used, then power distribution is provided, but maintenance requires disassembly and components are non-serviceable
Solution Approach 1:
The system is segmented into discrete, serviceable modules that can be independently accessed and maintained. Electronic components are mounted on removable circuit boards within modular enclosures, allowing technicians to access and replace components without disassembling the entire system, thus improving maintenance accessibility.
3Adaptability or versatility
If traditional power distribution systems are used, then power distribution functionality is provided, but module interlinking is restricted and scalability is limited
Solution Approach 1:
Standardized universal interfaces and connection mechanisms are implemented across all modules, enabling any module to be interconnected with any other module of the same type. This universal compatibility removes interlinking restrictions and allows the system to be scaled by simply adding or removing modules according to power distribution requirements.
Data Source
AI summary
A modular power distribution apparatus and method includes a frame defined by a first set of parallel supports and a second set of parallel supports, the second set of parallel supports connecting the first set of parallel supports, the frame defining a generally planar assembly, as well as a set of components extending from a side of the frame. The set of components includes a set of power modules.