Modular External Power Supply With Detachable Converter

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Solution Overview

Problem

Current adapters are inflexible and require redesigning or replacement when used with devices having different power specifications, leading to resource waste due to their constant output power and limited functionality.

Innovation Solution

An additional function device for an external power supply module featuring a converter with detachable assembly to a power core unit, including multiple connection terminals and a DC-to-DC module, enabling versatile power output and modulation through a digital control module, along with a power display light and modular design for adaptable power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If adapters are designed with constant output power, then manufacturing and design are simplified, but adaptability to different power specifications deteriorates

Engineering Contradiction:
Improveadapter manufacturingVSAvoidpower specification matching
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The adapter is divided into two independent segments: a power core unit with constant output power and a converter with detachable input port. This segmentation allows the power core unit to maintain simplified manufacturing while the converter can be configured with different connection terminals to match various power specifications, thus resolving the contradiction between ease of manufacture and adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The converter is designed as a universal component that can interface with multiple types of power core units through detachable input ports with different connection terminals. This multi-functionality enables a single adapter design to support various power specifications (different voltages, currents, and connection types) without requiring separate manufacturing for each specification, thereby achieving both ease of manufacture and adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If adapters are designed for specific power specifications, then power delivery precision is improved, but device complexity increases due to multiple adapter variants

Engineering Contradiction:
Improvepower delivery specificationVSAvoidadapter variants
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

By segmenting the adapter into a standardized power core unit and a configurable converter, the patent eliminates the need for multiple complete adapter variants. Each converter can be precisely configured with specific connection terminals for different power specifications, while the power core unit remains standardized, thus reducing overall device complexity while maintaining power delivery precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection terminals in the input port are designed with local quality variations to match specific power specification requirements. Different terminals can be selectively activated or configured based on the required power delivery precision, allowing the adapter to maintain high manufacturing precision for power delivery without requiring complete redesign of the entire adapter for each specification.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If adapters are replaced frequently to match different products, then product compatibility is improved, but resource waste increases

Engineering Contradiction:
Improveproduct compatibilityVSAvoidresource waste
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

The converter is designed as a universal component that can work with multiple power core units and different product requirements through detachable input ports. This universality allows users to retain a single converter and simply change the power core unit or connection terminal configuration to match different products, achieving full product compatibility while eliminating the need to discard entire adapters, thus significantly reducing resource waste.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detachable input port design enables selective replacement of only the necessary component (power core unit or terminal configuration) while retaining the converter housing and other components. This partial replacement approach allows users to recover and reuse the majority of the adapter components across different product configurations, minimizing resource waste while maintaining product compatibility.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides diversified matching capabilities, reducing resource waste by allowing a single adapter to accommodate various power requirements, enhancing powering stability, and enabling efficient utilization across different devices.

Implementation Method 1

an adapter includes an adapter body for voltage transformation and current rectification

Methodology Applied
Scientific EffectVoltage transformation: Electromagnetic Induction

Implementation Method 2

an adapter includes an adapter body for voltage transformation and current rectification

Methodology Applied
Scientific EffectCurrent rectification: Diode

Data Source

PatentUS10595427B2Additional function device of external power supply module
Publication Date: 2020.03.17 SPI ELECTRONICS
  • US10595427B2 patent drawing
  • US10595427B2 patent drawing
  • US10595427B2 patent drawing

AI summary

An additional function device of an external power supply module includes a converter and a connecting line. With an input port configured at the converter in the additional function device, detachable assembly and connection to a power core unit can be achieved, and a plurality of power core units can be further assembled and connected to achieve a composite or redundant power output. Thus, the additional function device of an external power supply module is provided with diversified matching capabilities, enabling the additional function device of the external power supply module to be effectively utilized and reducing resource waste.