Modular Power Supply System With Insulating Partition

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Solution Overview

Problem

Current power supply systems for datacenters lack flexibility in voltage combinations, system architecture adaptation, and safety during maintenance, as they fail to effectively isolate high and low voltages, leading to inefficiencies and safety risks.

Innovation Solution

A power supply system comprising a high-voltage input power distribution cabinet, a high-low voltage conversion cabinet with insulating partitions, and a low-voltage output and control cabinet, where power supply modules bridge high-voltage and low-voltage chambers with isolation units, enabling flexible voltage combinations and safety isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If single-phase power supply modules are connected in series and all modules are placed in one box without isolation structure, then the system structure is simple, but it cannot guarantee safety during live maintenance and cannot flexibly correspond to different input and output voltages

Engineering Contradiction:
Improvesafety during live maintenanceVSAvoidsystem structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power supply system is divided into multiple independent power supply modules, each with its own high-voltage chamber and low-voltage chamber. These modules can be independently installed, maintained, and isolated from each other, enabling safe live maintenance while maintaining a relatively simple overall structure through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An insulating partition is introduced as an intermediary structure between the high-voltage chamber and low-voltage chamber. This partition provides electrical isolation and safety protection during live maintenance, while being a simple additive component that does not significantly increase overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a modular structure with isolation units is implemented to achieve flexible voltage combinations and safety isolation, then adaptability and safety are improved, but the number of components and system complexity increase

Engineering Contradiction:
Improveflexibility in voltage combinationsVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Each power supply module is designed as a universal unit that can handle different voltage combinations. The modules use standardized high-voltage cavities, low-voltage cavities, and isolation units that can be configured for various input and output voltage requirements, reducing the need for specialized components for each voltage scenario.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system allows dynamic configuration of power supply modules to adapt to different voltage requirements. Modules can be selectively connected in series or parallel, and the insulating partition can be positioned differently, enabling flexible adaptation to various operational requirements without permanently increasing component count.

Inventive Principle:
Principle #15Dynamics

3Power

If the voltage level is increased to meet power consumption demands, then power capacity is improved, but the cabinet size and weight increase

Engineering Contradiction:
Improvepower capacityVSAvoidcabinet weight
Core Design Contradiction:
PowerVSWeight of stationary object

Solution Approach 1:

The power supply modules are designed with nested structures where the high-voltage cavity and low-voltage cavity are arranged in a compact, space-efficient manner. The insulating partition is integrated within the module structure rather than as a separate external component, reducing overall cabinet volume and weight while maintaining high voltage isolation and power capacity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10886711B2Power supply system
Publication Date: 2021.01.05 DELTA ELECTRONICS INC(CN)
  • US10886711B2 patent drawing
  • US10886711B2 patent drawing
  • US10886711B2 patent drawing

AI summary

Disclosed is a power supply system, including: a high-voltage input power distribution cabinet, a high-low voltage conversion cabinet, and a low-voltage output and control cabinet, the high-low voltage conversion cabinet is provided with at least one high-voltage chamber provided with a high-voltage bus bar, at least one low-voltage chamber provided with a low-voltage bus bar, an insulating partition between the high-voltage chamber and the low-voltage chamber and a plurality of power supply modules; each of the power supply modules bridges the high-voltage and low-voltage chambers and includes a high-voltage cavity, a low-voltage cavity and an isolation unit, the high-voltage and low-voltage cavities are respectively disposed corresponding to the high-voltage and low-voltage chambers and electrically connected to the high-voltage and low-voltage bus bars respectively, and the isolation unit is connected to one end of the high-voltage cavity and one end of the low-voltage cavity.