Modular Power Supply Noise Reduction via Isolation Transformer

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Solution Overview

Problem

Existing power supply modules in distribution automation systems face challenges with noise interference and stability issues when connected in parallel, due to uneven load distribution and lack of common input voltage, leading to reduced system reliability and lifespan.

Innovation Solution

The solution involves a modular power supply system with a filter amplifier connected to the secondary side of a transformer to reduce noise, a load share control module for equal current distribution, and a health check module for independent health status indication, allowing power supply modules to operate reliably even with different input sources and wide input voltage ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple power supply modules are connected in parallel to supply higher power, then the power output capability is improved, but noise interference and stability issues worsen due to cross talk and interference from load sharing control loops

Engineering Contradiction:
Improvepower output capabilityVSAvoidnoise interference
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an isolation transformer as an intermediary component between power supply modules connected in parallel. The transformer provides galvanic isolation, blocking the propagation of noise and cross-talk between modules while allowing power transfer. This resolves the contradiction by enabling parallel connection for higher power output while preventing noise interference through the isolating effect of the transformer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If power supply modules are connected in parallel without load sharing control, then the device complexity is reduced, but the reliability worsens due to uneven load distribution and overloaded modules

Engineering Contradiction:
Improvecontrol circuitry complexityVSAvoidsystem reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a self-service load sharing mechanism where each power supply module autonomously senses the output voltage and automatically adjusts its own output current contribution. Modules with higher output voltage naturally supply more current, while those with lower voltage supply less, achieving balanced load distribution without complex centralized control. This resolves the contradiction by maintaining simplicity while improving reliability through automatic self-regulation.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If power supply modules operate with different input voltage ranges, then the adaptability is improved, but the stability worsens due to lack of common input voltage reference

Engineering Contradiction:
Improveinput voltage range adaptabilityVSAvoidsystem stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent segments the power supply system into electrically isolated modules, each capable of operating independently with different input voltage ranges. The isolation transformer prevents voltage reference conflicts between modules while maintaining stable operation. Each module's stability is preserved through segmentation, allowing the overall system to achieve high adaptability to different input conditions.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances system stability and reliability by reducing noise and ensuring equal load sharing among power supply modules, even when input sources and voltage ratings differ, thereby extending the lifespan and improving overall system performance.

Implementation Method 1

a filter amplifier for conditioning the voltage feedback signal, said filter amplifier being connected in the secondary side of the transformer for reducing noise in the power supply module

Methodology Applied
Scientific EffectNoise filtering: Filter (electronic)

Implementation Method 2

a transformer having a primary side connected with the regulating means and one or more power input power sources, and a secondary side connected to the rectification module

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a rectification module generating output DC voltage

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS9640990B2Modular power supply for distribution automation system
Publication Date: 2017.05.02 ABB (SCHWEIZ) AG
  • US9640990B2 patent drawing
  • US9640990B2 patent drawing
  • US9640990B2 patent drawing

AI summary

An exemplary power supply module for distribution automation includes a manner of connecting an input power source to a power supply module and connecting an output of the power supply module to external devices, a manner of regulating, a rectification module generating output DC voltage, a transformer having a primary side connected with the regulating component and one or more power input power sources, and a secondary side connected to the rectification module, a manner of voltage feedback means for providing a voltage feedback signal to the regulating component to regulate the output DC voltage, and a load share control module having a load share signal for controlling load sharing for the power supply module. The power supply module includes a filter amplifier for conditioning the voltage feedback signal, where the filter amplifier is connected in the secondary side of the transformer for reducing noise in the power supply module.