Modular Power Supply Segmentation for Versatile Output

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Solution Overview

Problem

Conventional power supplies struggle to output various power specifications while maintaining low manufacturing costs.

Innovation Solution

A power supply design featuring a primary block with an inverter circuit and secondary blocks, each equipped with a transformer and rectifier, allowing for adjustable frequency and impedance matching to output different power specifications efficiently, using wide gap semiconductors for enhanced switching speed and reduced transformer size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional power supply designs are used, then manufacturing cost is reduced, but the ability to output various power specifications is limited

Engineering Contradiction:
Improveoutput of various power specificationsVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The power supply is divided into a primary block containing the inverter circuit and multiple secondary blocks, each with transformers and rectifiers. This segmentation allows different secondary blocks to be configured for different power specifications while sharing the common primary block, enabling versatility without proportionally increasing manufacturing cost.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The primary block with the inverter circuit serves as a universal component that can supply power to multiple different secondary blocks. The inverter circuit can operate at different frequencies to accommodate various transformer designs, allowing one primary block to support multiple power specifications through different secondary block configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple power specifications are supported, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improvemultiple power specificationsVSAvoidstructure of the power supply
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

By separating the power supply into standardized primary and secondary blocks, the system achieves multiple power specifications without creating a complex monolithic structure. Each secondary block is a self-contained unit with specific transformer and rectifier configurations, making the overall system manageable despite supporting multiple specifications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inverter circuit frequency can be dynamically adjusted to match the requirements of different secondary blocks. This dynamic frequency control allows the same primary block to adapt to various power specifications by changing its operating frequency, reducing the need for multiple dedicated circuits for each specification.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the output of multiple power specifications with reduced manufacturing costs and a compact design, ensuring constant voltage delivery to loads despite variations in input voltage.

Implementation Method 1

a primary block (200) having an inverter circuit (203) and secondary blocks (300(1) to 300(4)) connected to the primary block (200), each of the secondary blocks (300(1) to 300(4)) having a transformer (303) with a primary side connected to the inverter circuit (203)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

having a rectifier (305) connected to a secondary side of the transformer (303) and outputs DC power

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS10931206B2Power supply for output of various specifications
Publication Date: 2021.02.23 FUJI ELECTRIC CO LTD
  • US10931206B2 patent drawing
  • US10931206B2 patent drawing
  • US10931206B2 patent drawing

AI summary

There is provided a power supply that includes a primary block having an inverter circuit and a secondary block connected to the primary block, the secondary block having a transformer with a primary side connected to the inverter circuit and having a rectifier that is connected to a secondary side of the transformer and outputs DC power.