Modular Power Units for Aircraft Scalability

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Solution Overview

Problem

The implementation of electric aircraft propulsion systems requires a flexible, scalable, and controllable electrical power source that can meet rising demands without burdening the aircraft with unnecessary components, and existing solutions like permanently installed batteries necessitate significant changes to the airframe and infrastructure.

Innovation Solution

The introduction of modular power units that can be removably integrated into the aircraft, containing power generation, control, conditioning, environmental control, and safety systems, which are scalable and can be easily replaced to match varying electrical power requirements, with each unit connected to the aircraft's power and data bus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If permanently installed batteries are used to power aircraft, then electrical power supply is improved, but aircraft structure complexity and infrastructure requirements increase significantly

Engineering Contradiction:
Improveelectrical power supplyVSAvoidaircraft structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The power system is divided into separate, interchangeable modular power units that can be removed and replaced independently of the aircraft structure. Each module contains its own power generation device, control system, and support systems, allowing the aircraft to be decoupled from permanent installations while maintaining electrical power supply capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modular power units are designed with standardized interfaces that allow them to be used across different aircraft types and configurations. The same module can serve multiple functions including power generation, energy storage, and can be quickly swapped between different aircraft platforms without requiring custom installations

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If modular power units are used, then adaptability to varying power requirements is improved, but system complexity increases due to multiple subsystems

Engineering Contradiction:
Improveadaptability to power requirementsVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Multiple essential subsystems including power generation, control, conditioning, environmental control, and safety systems are merged into a single integrated modular unit. This consolidation reduces the number of separate components that need to be managed and installed, while maintaining the adaptability to varying power requirements through the integrated design

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The modular power units are designed to fit within standardized cargo hold configurations, with components nested efficiently within the module structure. The control system, power generation devices, and support systems are arranged in a nested configuration that optimizes space utilization while maintaining accessibility for maintenance and replacement

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a flexible, scalable, and controllable source of electrical power that can efficiently meet the aircraft's electrical demands, reducing the need for extensive airframe modifications and infrastructure changes, while allowing for efficient replacement and refueling of modular units.

Implementation Method 1

The power generation unit may comprise a chemical power generation device

Methodology Applied
Scientific EffectChemical energy conversion: Battery (electricity)

Implementation Method 2

The chemical power generation device is one of a battery or a fuel cell

Methodology Applied
Scientific EffectFuel cell conversion: Fuel Cell

Implementation Method 3

The environmental control system provides a temperature regulating fluid to at least the power generation unit and the conditioning system

Methodology Applied
Scientific EffectThermal regulation: Heat Exchanger

Data Source

PatentUS11628949B2Modular power units for aircraft
Publication Date: 2023.04.18 ROLLS ROYCE NORTH AMERICAN TECHNOLOGIES INC
  • US11628949B2 patent drawing
  • US11628949B2 patent drawing
  • US11628949B2 patent drawing

AI summary

Systems and methods are disclosed for providing flexible, scalable, and controllable electrical power to an aircraft. In some embodiments, a modular power unit comprises a container containing a power generation unit, a control system, a conditioning system, and an environmental control system. The power generation unit produces a generated power. The control system provides control signals to the power generation unit and controls at least one parameter of the generated power. The conditioning system receives and conditions the generated power and provides an output power to the power bus of the aircraft. The environmental control system provides a temperature regulating fluid to the power generation unit.