Modular Powered Mover Attachment With Interchangeable Load Support Tools
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Solution Overview
Problem
In work environments like aircraft manufacturing, moving large construction equipment requires multiple workers, risking damage to aircraft and worker fatigue, as existing solutions lack versatility and efficiency in handling various types of loads.
Innovation Solution
A load mover platform with interchangeable load support tools and a receiver system that can engage different end effectors, integrated with a powered vehicle like a forklift or pallet jack, allowing for precise positioning and storage of tools, reducing manual labor and minimizing equipment damage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If multiple workers manually move large construction equipment, then the equipment can be moved, but worker fatigue increases and the risk of damage to aircraft and equipment rises
Solution Approach 1:
The patent replaces manual mechanical moving with a powered mover system that uses an engine or motor to propel the vehicle and move loads, eliminating the need for multiple workers to manually handle heavy equipment and reducing both fatigue and damage risk
Solution Approach 2:
The mover vehicle acts as an intermediary between workers and heavy loads, providing a controlled and stable platform for moving equipment, which reduces the direct physical interaction and associated risks of manual handling
2Adaptability or versatility
If a forklift with interchangeable load support tools is used, then versatility in handling various loads is improved, but device complexity increases due to tool interchangeability mechanisms
Solution Approach 1:
The forklift is designed with a universal receiver channel system that can accommodate multiple types of load support tools (forks, clamps, grabs, etc.), allowing a single base vehicle to perform multiple loading functions without requiring separate specialized equipment for each load type
Solution Approach 2:
The loading system is divided into modular components: a standardized receiver channel mounted on the forklift and interchangeable load support tools with corresponding adaptors, allowing tools to be segmented and swapped independently while maintaining system functionality
3Loss of time
If load support tools are stored on the forklift, then quick access and tool interchangeability is improved, but the forklift structure becomes more complex
Solution Approach 1:
Load support tools are pre-stored in receiver channels mounted on the forklift structure, allowing operators to quickly access and swap tools without returning to a separate storage area, thereby reducing tool interchange time and maintaining continuous operation
Solution Approach 2:
The storage function is merged with the forklift structure itself by mounting receiver channels directly on the vehicle frame, combining storage and operational functions into a single integrated system rather than requiring separate storage facilities
Data Source
Figure 1A~1B
Figure 1C~1D
Figure 1E
AI summary
Apparatus for moving different movable loads. The apparatus includes channels (102) that can be engaged by a fork lift, pallet jack, or other powered mover. The apparatus also includes a mounting plate (112) disposed between the channels. The mounting plate includes a receiver channel (114). The apparatus includes a plurality of load support tools that can selectively engage the receiver channel. The load support tools (120, 160, 180) include different respective end effectors. A load can be engaged with the end effector of a selected load support tool such that the apparatus can move the load.