Modular Probe Connector Blocks with Inter-fitting Joints
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Solution Overview
Problem
Existing connector blocks for probes are custom-made and inflexible, requiring lengthy production times and significant changes for layout adjustments, making them non-reusable and costly.
Innovation Solution
A modular connector block system with inter-fitting blocks featuring protrusions and cavities, such as dovetail or mortise and tenon joints, allowing for customizable and scalable arrangements of probes for various electrical connections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If custom-made connector blocks are used for each probe layout, then the probes can be arranged in the appropriate layout, but the production time increases significantly and the blocks cannot be reused
Solution Approach 1:
The connector block is divided into multiple individual probe holders that can be independently positioned and arranged. Each holder is a separate module that can be configured in different layouts, allowing the same basic block design to accommodate various probe arrangements without requiring custom tooling for each layout.
Solution Approach 2:
A single standardized connector block design serves multiple functions by accommodating different probe layouts through reconfigurable probe holders. The universal block design can be reused across different applications and layouts, eliminating the need for custom-made blocks for each specific configuration.
2Adaptability or versatility
If custom-made connector blocks are used for each probe layout, then the probes can be arranged in the appropriate layout, but the cost increases due to non-reusability
Solution Approach 1:
A single standardized connector block design serves multiple functions by accommodating different probe layouts through reconfigurable probe holders. The universal block design can be reused across different applications and layouts, eliminating the need for custom-made blocks for each specific configuration.
Solution Approach 2:
Instead of discarding the connector block after a single use for a specific layout, the design allows the block to be recovered and reused for different layouts by reconfiguring the probe holders, thereby reducing manufacturing costs through repeated use of the same basic component.
3Device complexity
If traditional fixed connector blocks are used, then the structure is simple, but any layout change requires making a new mold which adds significant time
Solution Approach 1:
The connector block is divided into multiple individual probe holders that can be independently positioned and arranged. Each holder is a separate module that can be configured in different layouts, allowing the same basic block design to accommodate various probe arrangements without requiring custom tooling for each layout.
Solution Approach 2:
The probe holders are designed to be reconfigurable and adjustable within the connector block, transforming the static fixed structure into a dynamic system that can adapt to different layouts. This allows layout changes without requiring new molds or complex custom tooling.
Data Source
AI summary
A configurable and modular probe device for electrical connections. The probe device has multiple blocks capable of inter-fitting into various layouts. Each block has four sidewalls. Two adjacent sidewalls have a protrusion and the respective opposite sidewalls have a cavity corresponding to the protrusion. The protrusion of one block can removably mate with the cavity of a neighboring block. Each block further has a central cavity extending from a top surface to a bottom surface of the block. A probe snugly fits into the central cavity.